Blodgett 10G-KTC Installation Operation & Maintenance Download Page 5 | Manualshive

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OM-KTT/KTC-G 3

Important Operator Warnings .....................................................page 1-2
References..................................................................................... page 3
Equipment Description.................................................................. page 4
Inspection and Unpacking ............................................................ page 5
Installation .................................................................................. page 6-7
Initial Start-Up ................................................................................ page 8
Operation ................................................................................ page 9-11
Sequence of Operation ................................................................ page 12
Cleaning.................................................................................. page 13-14
Maintenance........................................................................... page 15-20
Troubleshooting...................................................................... page 21-22
Parts Lists............................................................................... page 23-31
Wiring Diagram ........................................................................... page 32
Service Log ................................................................................. page 33

CSA INTERNATIONAL
8501 East Pleasant Valley Road
Cleveland, Ohio 44131

NSF INTERNATIONAL
798 N. Dixboro Rd.
P.O. Box 130140
Ann Arbor, Michigan 48113-0140

UNDERWRITERS LABORATORIES, INC.
333 Pfingsten Road
Northbrook, Illinois 60062

KLENZADE SALES CENTER ECOLAB, Inc.
370 Wabasha
St. Paul, Minnesota 55102

NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269

NFPA/54 -Installation Gas Appliances & Piping
NFPA/70 - The National Electric Code

ZEP MANUFACTURING COMPANY
1310-T Seaboard Industrial Boulevard
Atlanta, Georgia 30318

Table of Contents

References

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Summary of Contents for 10G-KTC

Page 1: ...www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170081 REV A 04 11 KTT KTC G Series GAS TABLE TOP TILTING KETTLE INSTALLATION O...

Page 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Page 3: ...DO NOT OVERFILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE TRANSFER OF PRODUCT CAUTION...

Page 4: ...ER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES WARNING KEEP AREA AROUND KETTLE FREE AND...

Page 5: ...INTERNATIONAL 8501 East Pleasant Valley Road Cleveland Ohio 44131 NSF INTERNATIONAL 798 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 UNDERWRITERS LABORATORIES INC 333 Pfingsten Road North...

Page 6: ...re the same as the above with the exception of the crank tilt hand wheel The gas supply shuts off automatically when the kettle is tilted The unit must be specified for use with natural gas or propane...

Page 7: ...top of the Service Log on Page 33 Keep this manual with the unit To remove the kettle from the box cut any straps from around the box Detach the box sides from the skid Pull the box up off the unit t...

Page 8: ...Z223 1 latest edition National Fuel Gas Code The kettle should be installed in an adequately ventilated room with provision for adequate air supply The best ventilation will employ a vent hood and ex...

Page 9: ...it is anchored to a mounting surface apply a small bead of silicone caulk around the perimeter of the kettle base and seal the joint 11 Make sure the water level is correct in the jacket by confirming...

Page 10: ...s been installed the installer should test to ensure that it is operating correctly 1 Remove literature and packing materials from inside and outside of the unit 2 Add water to the kettle to a depth o...

Page 11: ...the toggle switch to ON f Turn the thermostat to the desired heat setting 2 To Stop Kettle Heating a To tilt the body of the kettle forward turn the hand crank on the front of the cabinet counter cloc...

Page 12: ...keeping kettle body in a tilted position or SLOWLY returning the kettle body to an upright position 6 Use of Common Accessories Lift Off Cover a As with stock pot cooking an optional lift off cover wi...

Page 13: ...handling Then slowly lower product into kettle 4 When removing basket with cooked product lift basket straight up ensuring bottom of basket clears the rim and pouring lip of the kettle Wear protectiv...

Page 14: ...n the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the thermostat switch opens This stops...

Page 15: ...se steel wool which will leave particles in the surface and cause eventual corro sion and pitting 7 The outside of the unit may be cleaned with a warm water 100 F or less spray Do not use a high press...

Page 16: ...it be sanitized just before use 11 Clean the kettle thoroughly If there is difficulty removing mineral de posits or a film left by hard water or food residues then use a de liming agent following manu...

Page 17: ...release the ring and permit the valve to snap shut If the ring does not activate if there is no discharge or if the valve leaks stop using the kettle immediately and contact a authorized service repr...

Page 18: ...r required Use only distilled water 2 Hang a strip of pH test paper on the rim of the container with about 1 inch of the strip below the surface of the water 3 Stir the water continuously while you sl...

Page 19: ...hand side cover see Section 1 above b Remove blue and green wires from light c Remove nut from light on inside of electrical box d Pull light out being careful not to lose rubber grommet 6 Installatio...

Page 20: ...n module and install the four mounting screws b Reinstall wiring in the following order starting on the left with terminal 1 i Red MV ii Yellow MV PV iii Black PV iv Green 24v from burner v Green 24v...

Page 21: ...tat shroud d Tilt kettle to 90 e Remove bottom cover f Remove blue and red wires from thermostat g Unscrew temperature bulb from kettle body being careful not to damage adjacent pressure switch 18 Ins...

Page 22: ...install bottom cover e Check water level f Remove air from jacket 21 Removal of pressure switch a Tilt kettle a full 90 b Remove bottom cover c Unplug red and white wires from switch d Using a 9 16 op...

Page 23: ...enance section b Thermostat dial setting Auth Service Rep Only c For defective thermostat The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle...

Page 24: ...d PV MV If 24V is not present replace the ignition control module X b That gas pressure is at least 3 5 W C 8 7818 b X c Electrical connections of the main valve to terminals to a sure that they are s...

Page 25: ...098443 5 GAS VALVE MANUAL SHUT OFF 098458 6 VALVE 1 4 SWING CHECK 096915 7 GAUGE 084208 8 KETTLE BODY ASSY 137733 9 GLASS SITE ROUND 108554 10 VALVE PRESSURE RELIEF 50 PSI 097005 11 GUARD THERMOSTAT 1...

Page 26: ...TUBE PILOT 135487 6 PILOT ORIFICE SPUD NATU RAL GAS 098648 6 PILOT ORIFICE SPUD PRO PANE GAS 098647 7 FITTING COMPRESSION 90 NOT SHOWN 004584 8 ORIFICE SEE TABLE BELOW Model of Orifices Natural Gas P...

Page 27: ...HER LOCK 1 4 005655 16 SCREWHEXHDCAP1 4 20X1 1 2 005649 17 NUT HEXAGON KEPS 1 4 20 012940 18 PLATE SHROUD WELD ASM 137680 19 SEAL TRUNION 137005 20 PLATE SHROUD WELD ASM 5 6 QT 137700 20 PLATE SHROUD...

Page 28: ...05649 17 NUT HEXAGON KEPS 1 4 20 012940 18 PLATE SHROUD WELD ASM 137680 19 SEAL TRUNION 137005 20 PLATE SHROUD WELD ASM 5 6 QT 137700 20 PLATE SHROUD WELD ASM 10 12 QT 137380 21 GASKET 3 8 THK X WIDE...

Page 29: ...02989 3 STOP MANUAL TILT 137697 4 KEY 1 4 SQ X 5 LG 137746 5 COLLAR SET 1 1 2 ID X 2 1 4 OD X 3 4 THK 003118 6 SCREW HEX HD CAP 3 8 16 X 1 1 2 005615 7 WASHER FLAT 3 8 005830 8 NUT HEX 3 8 16 005619 9...

Page 30: ...374 3 GEAR WORM 128001 4 ASSEMBLY GEAR SECTOR 128028 5 ASSEMBLY BEARING BLOCK 128021 6 KEY 1 4 SQ X 1 LG 122371 7 RETAINING RING 1 500 124764 8 ASSEMBLY HANDWHEEL 124719 9 PIN ROLL 1 4 X 1 63 LG 12803...

Page 31: ...Part No 1 PRESSURE SWITCH 096963 2 THERMOSTAT 012313 3 WATER LEVEL ELECTRODE 015589 4 BRACKET 137736 5 COVER NOT SHOWN 003141 6 GASKET BOTTOM COVER NOT SHOWN 137969 7 SCREW 20 X 1 NOT SHOWN 012597 8...

Page 32: ...30 OM KTT KTC G Parts List Key Description Part No 1 GAUGE COMPOUND PRES SURE W DUAL 170003 2 VALVE PRESSURE RELIEF 50 PSI 097005 3 ASSY WATER FILL SUB 137438 4 ELBOW NPT 90 DEG STREET BLK 096905...

Page 33: ...OLDER TYPE 3 AG 077854 7 FUSE THREE AMP TYPE 3 AG 077853 8 SCREW 6 32 X 3 8 LG FOR 6 009697 9 P C BOARD MOUNTING POST 099901 10 SCREW 8 X 3 8 LG HEX SLOT FOR 5 AND 17 069789 11 SCREW 8 32 X 1 1 4 RND...

Page 34: ...32 OM KTT KTC G Wiring Diagram...

Page 35: ...OM KTT KTC G 33 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Page 36: ...PART NUMBER 170081 REV A 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

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