Blizzard Power Plow 8611 Assembly & Operation Manual Download

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2003 Assembly & Operation Manual

Blizzard

Power Plow

Snowplow

Model 8611

BLIZZARD

P O W E R P L O W

YEARS

1999

2003

www.blizzardplows.com

Summary of Contents for Power Plow 8611

Page 1: ...2003 Assembly Operation Manual Blizzard Power Plow Snowplow Model 8611 BLIZZARD POWER PLOW YEARS 1999 2003 to www blizzardplows com...

Page 2: ...rior performance Our exclu sive products are manufactured and tested in Michigan s Upper Peninsula the snow capital of the Midwest With an annual snowfall averaging over 250 we couldn t imagine buildi...

Page 3: ...ou the best of both with a 2 1 4 tall joystick and wing operation rocker switches Easily install the control using our Seat Cinch system a Velcro strap that wraps around the bench or vehicle console B...

Page 4: ...te regulations you may be exceeding the legal vehicle width when the wings are fully or partially extended 8 Do not change the position of the snowplow while in transit 9 Do not exceed 40 mph when tra...

Page 5: ...lean up Ideal application Large parking lots widening roadways C BucketBlade Position 9 10 Blade Width Primary position for transporting snow For use in initial clearing with decent visibility transpo...

Page 6: ...ance and package orientation Please remove these items prior to assembly 4 Place the main blade assembly on a flat level surface Once you have inspected all parts and removed all packaging materials y...

Page 7: ...and on page 26 Upon installation rotate the spring loaded kick stand clockwise until it locks into place Adjust the foot on the stand arm so the height of the A frame at its mount points is 12 1 2 to...

Page 8: ...e 45 adapter receives a 3 8 x 17 hydraulic hose P N 60273 Connect the 45 angle on the hose to the hydraulic adapter on the cylinder The male connector adapter receives a 3 8 x 15 hydraulic hose P N 60...

Page 9: ...ins several components that you will need to install prior to securing the assembly to the A frame 9 Each of the 8 HOSE PORTS on the HYDRAULIC MANIFOLD are covered with stretch wrap Remove the wrap an...

Page 10: ...Right Slide Box Extend Angle Left Right Cylinder Angle Right Left Cylinder Float Raise Lower Left Slide Box Retract Left Slide Box Extend VARIABLE FLOW CONTROL VALVE Adjustable Plow Drop Speed Port 1...

Page 11: ...eners 13 Hook each EXTENSION SPRING to the receiving holes located on the pivot beam and connect the opposite end of the spring to their respective SPADE BOLTS Install the 5 8 11 x 6 3 8 spade bolts t...

Page 12: ...e pack mount bracket contains an extra hole for a cable tie Use it to secure the diode pack 6 To install the PUMP MANIFOLD COVER align the notches in the cover with the welded bolts on the A frame bra...

Page 13: ...WHITE PUMP SOLE NOID ACTIVATION WIRE on the wire harness and position the eyelet over the remaining small terminal on the contactor Secure it with the hardware provided on the solenoid 3 Proceed to c...

Page 14: ...your vehicle 9 Begin the adapter kit installation by removing the existing vehicle head light connector from the headlight Attach the HEADLIGHT ADAPTER CONNECTOR to the existing vehicle headlight con...

Page 15: ...te headlight 14 Next position the ROCKER SWITCH CONTROL STATION on the front radius of the seat Wrap the VELCRO STRAP around the bench through the 2 metal D ring and fasten Finally connect the white p...

Page 16: ...such that the Power Hitch is below the push beam and the mounting points on the A frame are in line with the mounting points on the undercarriage Pull out the A FRAME LATCH PIN and rotate the A FRAME...

Page 17: ...are in proper work ing condition including the turn signals If necessary adjust the plow headlight beams with the plow in the raised position Congratulations on a successful assembly and installation...

Page 18: ...the A frame latch pull the latch lock pin and raise the A frame latch until it locks into position Raise the Power Hitch and verify that the draw latch is fully engaged behind the push beam on the ve...

Page 19: ...Notes 17 Notes...

Page 20: ...event corrosion and to maintain con sistent operation including the A frame latch The inner slide boxes should also be lubricated to provide free travel A NLGI Grade 2 multi purpose lithium complex gr...

Page 21: ...voir Clean the pump filter and replace the hydraulic oil to within 3 4 from the top of the reservoir Changing the fluid annually will prolong the life of your pump and manifold Never mix different typ...

Page 22: ...Loads lbs Clamp Loads lbs Nominal Thread Size Nominal Thread Size Grade Identification Marking for J429 Grade 5 Bolt Material Medium carbon steel quenched and tempered Minimum Proof Strength 85 000 ps...

Page 23: ...low Capacity 3 0 gpm Cylinders Angle Cylinders 2 Stroke 12 Ram Diameter 2 Bore Diameter 2 1 4 Lower Raise Cylinder 1 Stroke 4 5 8 Ram Diameter 1 1 4 Bore Diameter 3 1 2 Slide Box Cylinders 2 Stroke 18...

Page 24: ...ic Adapter 7 16 20 x 9 16 18 Male O R B Connector 36 60019 2 Hydraulic Hose Ports 7 10 1 4 x 36 Slide Box Retract 37 60007 7 Hydraulic Adapter 9 16 18 x 9 16 18 Male O R B Connector 38 60224 2 Hydraul...

Page 25: ...0071 1 Pin Clevis 3 4 DIA x 3 41 64 YZ 95 40123 1 Draw Latch Finger Weldment 96 40042 2 Pin 3 4 x 2 1 2 Draw Latch Arm Pivot Pin Hydraulic Cylinder Rod End Plow Raise Lower 97 40093 1 Bushing 1 1 4 O...

Page 26: ...Continuous High Performance DC Plastic N A 61228 4 Nut Hex Jam 5 16 24 Z N A 61229 4 Nut Hex Full 10 32 Z N A 61230 2 Washer Split Lock 10 Z Medium N A 62056 1 Ground Wire Power Contactor 24 N A 6207...

Page 27: ...t 4 of 4 25 M O D E L 8 6 1 1 PA RT S L I S T Vehicle Wire Harness Assembly Parts Continued Miscellaneous Assembly Parts Blizzard Snowplow Touch Up Paint P N 61219 Gloss White P N 63073 Gloss Black Pu...

Page 28: ...year limited warranty for all snowplows and accessories Blizzard Corporation does not warranty non Blizzard snowplow service parts or accessories or damage resulting from the use of these unauthorized...

Page 29: ...60 62 61 68 68 68 69 69 70 70 70 71 72 73 74 75 77A 77 78 79 81 82 82 80 81 82 80 81 82 83 84 84 84 86 76 85 87A 87 88 89 90 91 92 93 96 97 98 99 100 94 95 101A 101 102 103 104 105 106 107 108 109 110...

Page 30: ...am Hydraulic Manifold Detail 113 62 35 37 35 114 114 114 115 115 37 116 116 117 120 119 121 121 121 121 121 122 122 126 122 122 122 123 123 123 124 124 128 122 127 126 129 130 131 125 122A 125 118 116...

Page 31: ...F G H J K CONNECTS TO M5 SEE SCHEMATIC ON PAGE 31 S6 S5 S8 S2 S1 LEFT SLIDE BOX 8 7 RV 2 2650 PSI 2800 PSI RV 1 T2 P2 CV 1 50 PSI CV 2 50 PSI S10 S9 S3 1 2 RIGHT ANGLE LEFT ANGLE 3000 PSI RV5 S4 LIFT...

Page 32: ...E J RED BLACK K RED WHITE 1 3 ORANGE WHITE ORANGE CAVITY PLUG ORANGE RED ORANGE BLACK DIODE PACK ASSEMBLY P N 62006 DIODE PACK COVER CLEAR P N 62007 CONNECTOR BODY W GASKET P N 62090 SILICONE RUBBER C...

Page 33: ...HITE 6 5 4 3 2 1 D2 D4 D1 D3 6 5 3 4 2 1 PINK BLACK PINK BLACK ORANGE RED ORANGE RED WHITE WHITE BROWN BROWN GREEN BLUE BLACK BLUE BLUE WHITE RED BLACK RED WHITE BROWN PINK BLACK ORANGE WHITE WHITE WH...

Page 34: ...SPLICE LOCK CONNECTOR P N 62016 OTHER WIRE GRAY WIRE OTHER WIRE RUN GRAY C B A D E C LIGHT GREEN B YELLOW A WHITE RED D YELLOW RED E GREEN RED A C D E A 1 C 1 D 1 E 1 A 2 C 2 D 2 E 2 D A E C B A 1 D...

Page 35: ...WHITE 2A HIGH BEAM YELLOW BLACK 3F PARK RUN GRAY 4D RIGHT TURN PINK 5C A B C D F MOLD E C LT GRN LOW BEAM FEED B YELLOW HIGH BEAM FEED A WHITE RED COMMON D YELLOW RED HIGH BEAM E LT GRN RED LOW BEAM L...

Page 36: ...BLACK BLUE 8 BLUE 9 GREEN 10 WHITE 11 ORANGE 15 PINK BLACK HIGH AMP WIRES COLORS PIN 1 BLACK PIN 2 RED WIRE SGT 4 AWG CONDUIT BLACK SLIT 0 50 I D GREEN YELLOW 4 LONG GREEN YELLOW 10 LONG BROWN WHITE 8...

Page 37: ...UE BLUE WHITE RED BLACK RED WHT BROWN BLACK RELAY LIGHTING HARNESS GREEN YELLOW NOTE ALL GROUNDS HAVE BLACK WIRE BLACK 15 11 10 9 PINK BLACK 8 7 ORANGE PINK BLACK ORANGE WHITE GREEN BLUE BLACK BLUE 6...

Page 38: ...RIGHT SLIDE BOX EXTEND 18 5 RED BLACK RIGHT SLIDE BOX RETRACT 18 6 BLUE WHITE LEFT SLIDE BOX EXTEND 18 7 BLACK BLUE LEFT SLIDE BOX RETRACT 18 8 BLUE LEFT ANGLE 18 9 GREEN RIGHT ANGLE 18 10 WHITE LIFT...

Page 39: ...control or wire harness Disconnect the joystick in the cab If the pump turns off there is a short in the electrical system Pump runs but plow functions are slow Fluid level in the pump reservoir is lo...

Page 40: ...manifold The pressure damage to your plow Do not set the pressure relief relief should not be greater than 2650 PSI Review the greater than 2650 PSI illustration on page 39 to increase the pressure re...

Page 41: ...RV3 S1 Problem Probable Cause s Suggested Remedy Plow drops sporadically Variable flow control valve is opened too far Turn clockwise 1 16 of a turn and test NOTE Never make adjustments when the plow...

Page 42: ...n of any electrical components 4 Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific undercarriage system 5 Blizzard Corporation does not assume liabil...

Page 43: ...r 3 Any snowplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical componen...

Page 44: ...ark Office Loctite and 242 are registered trademarks of Loctite Corporation USA Velcro is a registered trademark of Velcro Industries B V All other trademarks and registered trademarks are the propert...

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