Blizzard POWER PLOW 810SS Assembly & Operation Manual Download Page 16

1. Make sure the tubing and threads are clean.

2. Lubricate the threads with 10W hydraulic oil.

3. Hand tighten the nut/sleeve to appox. 30 in-lbs.

4. Make alignment marks on the nut and fitting.

5. Proceed to tighten to turns or ft-lb values.

6. When fully tightened make a 2nd set of align-

ment marks at the fully tightened position.

Note: Torque values specified are for threads
lubricated with 10W hydraulic oil.

Sizes -02 through -08 are less tolerant to over-
torque abuse. This will reduce the clamping force
resulting in loss of seal and reduction in flow.

37˚ JIC Flare Torque Values

Turns

Size

ft-lbs min./max.

Assembly Steps w/Visual Check

N/A

-02

6 - 7

N/A

-03

8 - 9

2

-04

11 - 12

2

-05

14 - 15

1-1/2

-06

18 - 20

1-1/2

-08

36 - 39

1-1/2

-10

57 - 63

1-1/4

-12

79 - 88

1

-14

94 - 103

1

-16

108 - 113

1

-20

127 - 133

1

-24

158 - 167

1

-32

245 - 258

Metric Class 8.8

Metric Class 10.9

Tightening Torque

Tightening Torque

“Lubricated”

“Dry”

“Lubricated”

“Dry”

5

6177

4.63 N-m

6.18 N-m

5

8840

6.63 N-m

8.84 N-m

6

8743

7.87 N-m

10.5 N-m

6

12512

11.3 N-m

15.0 N-m

7

12570

13.2 N-m

17.6 N-m

7

17990

18.9 N-m

25.2 N-m

8

15921

19.1 N-m

25.5 N-m

8

22784

27.3 N-m

36.5 N-m

10

25230

37.8 N-m

50.5 N-m

10

36105

54.1 N-m

72.2 N-m

12

36670

66.0 N-m

88.0 N-m

12

52475

94.5 N-m

125 N-m

14

50025

105 N-m

140 N-m

14

71587

150 N-m

200 N-m

16

70650

170 N-m

226 N-m

16

97732

235 N-m

313 N-m

18

86400

233 N-m

311 N-m

18

119520

323 N-m

430 N-m

20

110250

330 N-m

441 N-m

20

152513

458 N-m

610 N-m

Torque Specifications

SAE J429 - Grade 5

SAE J429 - Grade 8

Tightening Torque

Tightening Torque

“Lubricated”

“Dry”

“Lubricated”

“Dry”

1/4-20

2,000

75 in-lbs

100 in-lbs

1/4-20

2,850

107 in-lbs

143 in-lbs

5/16-18

3,350

157 in-lbs

210 in-lbs

5/16-18

4,700

220 in-lbs

305 in-lbs

3/8-16

4,950

23 ft-lbs

31 ft-lbs

3/8-16

6,950

32.5 ft-lbs

44 ft-lbs

7/16-14

6,800

37 ft-lbs

50 ft-lbs

7/16-14

9,600

53 ft-lbs

70 ft-lbs

1/2-13

9,050

57 ft-lbs

75 ft-lbs

1/2-13

12,800

80 ft-lbs

107 ft-lbs

9/16-12

11,600

82 ft-lbs

109 ft-lbs

9/16-12

16,400

115 ft-lbs

154 ft-lbs

5/8-11

14,500

113 ft-lbs

151 ft-lbs

5/8-11

20,300

159 ft-lbs

21 ft-lbs

3/4-10

21,300

200 ft-lbs

266 ft-lbs

3/4-10

30,100

282 ft-lbs

376 ft-lbs

7/8-9

29,435

321 ft-lbs

430 ft-lbs

7/8-9

41,550

454 ft-lbs

606 ft-lbs

1-8

38,600

482.5 ft-lbs

640 ft-lbs

1-8

54,540

680 ft-lbs

900 ft-lbs

Clamp Loads

(lbs.)

Clamp Loads

(lbs.)

Nominal

Thread 

Size

Nominal

Thread 

Size

Grade Identification Marking for J429 - Grade 5 Bolt

• Material: Medium carbon steel: quenched and tempered
• Minimum Proof Strength: 85,000 psi
• Minimum Tensile Strength: 120,000 psi
• Core Hardness Rockwell (min.): C25, (max.): C34
•  Minimum Yield Strength: 92,000 psi

Grade Identification Marking for J429 - Grade 8 Bolt

• Material: Medium carbon alloy steel:quenched and tempered
• Minimum Proof Strength: 120,000 psi
• Minimum Tensile Strength: 150,000 psi
• Core Hardness Rockwell (min.): C33, (max.): C39
•  Minimum Yield Strength: 130,000 psi

8.8

Clamp Loads

(Newton)

Clamp Loads

(Newton)

Diameter

(millimeters)

Diameter

(millimeters)

Grade Identification Marking for Metric - Grade 8.8 Bolt

• Material: Medium carbon steel: quenched and tempered
• Minimum Proof Strength: 580 MPa
• Minimum Tensile Strength: 800 MPa
• Core Hardness Rockwell (min.): C22, (max.): C32 
• Minimum Yield Strength: 640 MPa

10.9

Grade Identification Marking for Metric - Grade 10.9 Bolt

• Material: Low carbon alloy steel: quenched and tempered
• Minimum Proof Strength: 830 MPa
• Minimum Tensile Strength: 1040 MPa
• Core Hardness Rockwell (min.): C32, (max.): C39
• Minimum Yield Strength: 940 MPa

O-Ring Boss Torque Values

Size

ft-lbs min./max.

O-Ring Boss Assembly

-02

6 - 7

-03

8 - 10

-04

13 - 15

-05

17 - 21

-06

22 - 25

-08

40 - 43

-10

43 - 57

-12

68 - 75

-14

90 - 99

-16

112 - 123

-20

146 - 200

-24

154 - 215

-32

218 - 290

1. Verify the port, O-ring, sealing surfaces, and threads are

clean and free of damage.

2. Lubricate the threads and the O-ring with 10W hydraulic oil.

3. For an adjustable O.R.B., completely back-off the lock nut

and the washer.

4. Hand tighten the fitting until it contacts the port spotface.

Point the elbow or tee in the desired direction and hold.

5. Proceed to tighten to the proper specified torque value.

Note: Torque values specified are for threads lubricated
with 10W hydraulic oil.

Disclaimer:

All torque values included in the charts above are advisory only, and their use by anyone is entirely voluntary. Reliance on the contents for any purpose by anyone is the sole risk of that person and Blizzard Corporation is not responsible for any loss, claim or damages

arising therefrom. Blizzard Corporation has made an effort to present the above contents accurately, but we do not guarantee its completeness or validity. This information is subject to change at any time, without notice. Blizzard Corporation makes no representations or warranties,
express or implied, in connection with the information.

14

Torque Specifications

Summary of Contents for POWER PLOW 810SS

Page 1: ...BLIZZARD POWER PLOW Assembly Operation Manual Blizzard Power Plow Snowplow Model 810SS...

Page 2: ...innovative design rugged durability quality craftsmanship and superior per formance Our exclusive products are manufactured and tested in Michigan s Upper Peninsula the snow capital of the Midwest Wit...

Page 3: ...ific auxiliary electrical controls required Electrical connector not provided with harness Some connectors available for purchase Snowplow Accessories All of the accessories pictured below are current...

Page 4: ...r to operating your skid steer attachment 4 Never use the snowplow attachment to carry people as a man lift or work platform 5 Always travel with the wings fully retracted 6 Do not change the position...

Page 5: ...plication Residential driveways small roads B WidePass Position 10 Blade Width Primary position for clearing large surfaces For use in light snow conditions with good visibility final clearing and cle...

Page 6: ...esistance and package orientation Please remove these items prior to assembly 4 Place the main blade assembly on a flat level surface Once you have inspected all parts and removed all packaging materi...

Page 7: ...ose on the plow Insert one 3 4 10 x 3 2 shank hex head cap screw through each mounting hole and secure with a 3 4 10 top lock nut Tighten each nut until it is snug with the pivot beam Review the maxim...

Page 8: ...R WINGEXT R SLDRET 1 2 5 6 7 8 9 10 11 12 Function Right Angle Left Cylinder Left Angle Right Cylinder Left Wing Retract Left Wing Extend Left Slide Box Retract Left Slide Box Extend Right Slide Box...

Page 9: ...e locked together feed the opposite end of the wire harness extension through the top access hole same as 3 4 tank hydraulic hose in the A frame located on the driver s side 2 Locate the GROUND END RI...

Page 10: ...Start the skid steer and begin to initiate the Power Plow s blade func tions Note Depending on the skid steer model it may be necessary to turn on the skid steer s auxiliary hydraulic switch prior to...

Page 11: ...r the attachment on a flat level surface and turn the engine off 2 Disconnect the electrical connection at the auxiliary power location 3 Disconnect both 3 4 diameter hydraulic hoses from the auxiliar...

Page 12: ...connectors on the pistol grip wire harness periodically Apply dielectric grease for every 25 hours of snowplow use You may need to grease more frequently depending on your plowing environment 6 Lubric...

Page 13: ...r for availability 7 Change the hydraulic oil fluid in your skid steer as indicated by the maintenance table in your skid steer Owner s Manual It is recom mended that the fluid in the snowplow attachm...

Page 14: ...A frame Install w Hex Head Screws Cylinders Angle Cylinders 2 Stroke 10 Ram Diameter 1 3 4 Bore Diameter 2 Slide Box Cylinders 2 Stroke 12 Ram Diameter 1 Bore Diameter 1 1 2 Wing Cylinders 2 Stroke 2...

Page 15: ...Notes 13 Notes...

Page 16: ...Loads lbs Clamp Loads lbs Nominal Thread Size Nominal Thread Size Grade Identification Marking for J429 Grade 5 Bolt Material Medium carbon steel quenched and tempered Minimum Proof Strength 85 000 ps...

Page 17: ...he brackets and route back toward the moldboard opening at the rear of the snowplow Note The hoses are pro vided 10 12 of slack upon installation at the factory Tightly wrapped hoses could lead to hos...

Page 18: ...8 60004 2 Hydraulic Adapter 7 16 20 x 7 16 20 Male O R B Connector 39 61198 2 Cap 5 8 DIA x 1 1 8 Black Rubber 40 52084 2 Pin 5 8 x 8 1 4 Hydraulic Cylinder Base End with 1 4 DIA hole Slide Box Extend...

Page 19: ...ssembly 1 62045 62118 4 62116 6 95 62096 62097 95 62114 6 Coil 10V DC 38400047 96 60049 4 Plug 4 SAE 61011003 97 60052 6 Nut Hex Jam 1 2 20 YZ 98 60168 1 Valve Relief 3000 PSI 85020340 99 60233 1 Valv...

Page 20: ...details and furnish equipment when so altered without reference to illustrations or specifications Blizzard Corporation offers a one year limited warranty for all snowplows and accessories Blizzard Co...

Page 21: ...17 7 21 26 28 27 25 42 35 36 37 38 34 33 31 30 29 32 39 40 41 7 62 68 69 15 20A 44 43 61 78 75 101 102 75 103 101A 100A 100 63 71 61 87A SEE DETAIL ON PAGE 20 66 61 66 76 85 86 84 78 75 79 80 81 80 7...

Page 22: ...20 Diagram Hydraulic Manifold Detail 92 87 91 88 89 90 32 29 29 32 32 88 89 90 93 94 94 94 94 95 95 95 98 97 95 96 97 95 95A 99...

Page 23: ...HT ANGLE LEFT ANGLE RIGHT SLIDE BOX 1000 PSI L SLDRET L WINGEXT 1000 PSI 1700 PSI RV1 S10 S9 LEFT WING CYL 1500 PSI RV2 2 GPM FC PC 50 PSI S4 S3 3000 PSI RV3 RV4 1700 PSI S2 S1 1000 PSI R WINGEXT 1500...

Page 24: ...BOX RET 18 H BLUE WHITE DRIVE SLIDE BOX EXT 18 J RED BLACK PASS SLIDE BOX RET 18 K RED WHITE PASS SLIDE BOX EXT 18 JUMPER DRIVE SLIDE BOX EXTEND UP RETRACT DOWN PLOW ANGLE LEFT UP RIGHT DOWN PASS SLI...

Page 25: ...SS PISTOL GRIP CONTROL WIRE SCHEMATIC DRIVE SIDE RETRACT DRIVE SIDE EXTEND SWITCH 3 BROWN BLUE BLACK BLUE WHITE GREEN RED BLACK BLUE RED WHITE BLACK BLACK PINK BLACK LEFT ANGLE RIGHT ANGLE PASS SIDE E...

Page 26: ...F PLASTIC ELECTRIC CONNECTOR FEMALE P N 62046 SILICONE RUBBER CABLE SEAL 18 AWG P N 62096 FEMALE TERMINAL 18 16 AWG P N 62093 C2 CONNECTS TO C1 ON PAGE 22 M1 CONNECTS TO M2 ON PAGE 26 END VIEW LOOKING...

Page 27: ...Wire Harn Exten vehicle Wire Schematic 25 810SS WIRE HARNESS EXTENSION VEHICLE WIRE SCHEMATIC BROWN C2 M1 BLUE BLACK BLUE WHITE GREEN RED BLACK BLUE RED WHITE BLACK BLACK PINK BLACK...

Page 28: ...8 END VIEW LOOKING AT CONNECTOR A B E D C K J H G F MOLDED RUBBER CONNECTOR RUBBER WEATHER CAP MALE P N 62135 M2 CONNECTS TO M1 ON PAGE 24 C3 CONNECTS TO C4 ON PAGE 28 BLIZZARD PLUG SQUARE PIN COLOR F...

Page 29: ...Wire Harn Extension plow Wire Schematic 27 810SS WIRE HARNESS EXTENSION PLOW WIRE SCHEMATIC BROWN M2 C3 BLUE BLACK BLUE WHITE GREEN RED BLACK BLUE RED WHITE BLACK BLACK...

Page 30: ...ND GREEN GROUND RED BLACK GROUND BLUE GROUND RED WHITE GROUND S9 DRIVER S SIDE SLIDE BOX RETRACT S10 DRIVER S SIDE SLIDE BOX EXTEND S4 RIGHT ANGLE S1 PASSENGER S SIDE SLIDE BOX RETRACT S3 LEFT ANGLE S...

Page 31: ...GREEN RED BLACK BLUE RED WHITE BLACK A B A B A B A B A B A B A B PUMP SOLENOID GROUND DRIVE SIDE RETRACT GROUND DRIVE SIDE EXTEND GROUND RIGHT ANGLE GROUND PASS SIDE RETRACT GROUND LEFT ANGLE GROUND...

Page 32: ...LIDE BOX EXT 18 END VIEW LOOKING AT CONNECTOR A B E D C K J H G F M2 CONNECTS TO SKID STEER CONNECTOR C3 CONNECTS TO C4 ON PAGE 28 JACKET MATERIAL BLACK NYLON BRAID 66 HEAT AND CAP BRAIDING END BLACK...

Page 33: ...Auxiliary Control Harness Wire Schem 31 810SS AUXILIARY CONTROL HARNESS WIRE SCHEMATIC BROWN M2 C3 BLUE BLACK BLUE WHITE GREEN RED BLACK BLUE RED WHITE BLACK BLACK...

Page 34: ...ure relief valve is set too low NOTE Test the wing pressure relief Attach a T fitting with a Increasing the pressure relief valve will cause damage to fluid PSI gauge to the base end of the wing cylin...

Page 35: ...set too high Turn flow control valve clockwise in small increments and station switch is released test Turning the valve counterclockwise will increase the amount of flow through the manifold Wing Pre...

Page 36: ...on of any electrical components 4 Snowplows mounted on skid steers other than those for whom Blizzard Corporation has provided a specific mount system 5 Blizzard Corporation does not assume liability...

Page 37: ...er 3 Any snowplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical compone...

Page 38: ...w WidePass and BucketBladeare trade marks of Blizzard Corporation Blizzard is registered in the United States Patent and Trademark Office The Blizzard Power Plow snowplow is protected by U S Patents 5...

Page 39: ...truction is shown below In addition the illustrations on pages 6 and 33 of the 2002 Model 810SS Assembly Operation Manual Form 1282 10 02 and the troubleshooting instruction page 33 are also incorrect...

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