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OPERATION MANUAL 

Blitzer 285 MG Gravity Feed Mitre 

Cutting Bandsaw 240v Single Phase

Summary of Contents for 285 MG

Page 1: ...OPERATION MANUAL Blitzer 285 MG Gravity Feed Mitre Cutting Bandsaw 240v Single Phase...

Page 2: ...TAL CONDITIONS 10 3 4 MACHINE PLACEMENT AND POSITION 10 4 PREPARATION BEFORE OPERATION 10 4 1 CLEANING 10 4 2 LUBRICATING 10 4 3 COOLANT 10 4 4 ELECTRICAL POWER CONNECTION 10 4 5 FINAL INSPECTION CHEC...

Page 3: ...e machine to avoid hitting and provide a convenient operation Do not leave any tool on the machine after use Do not put work stock or tools around the machine to avoid injury Do not operate the machin...

Page 4: ...ily In emergency cases press to this button to stop the machine Machine does not run while the button is pressed To rerun the machine please turn left and release the button 1 4 Warning Labels and Ass...

Page 5: ...NOTE With the machine operating the noise level will vary according to the different materials being processed and setting up The user must therefore assess the intensity and if necessary provide the...

Page 6: ...be well lit for operator s safety and for a convenient operation and maintenance 4 PREPARATION BEFORE OPERATION 4 1 Cleaning Unpainted and uncoated machine surfaces were coated with a rust inhibitor p...

Page 7: ...de Speed Arrangement Button Blade speed can be adjusted 25 90 m min by this button E Emergency Stop Button The Emergency stop push button stops all functions of the machine The machine will not functi...

Page 8: ...edge of the blade firmly against the back up of the carbide guides 10 Turn on the main switch of the machine 11 Turn the hand wheel to right to tensioning position to apply a light pressure 12 Press t...

Page 9: ...y condition of the coolant and water boron oil ratio if necessary renew it Non painted parts should be wiped with a clean cloth and oiled with protective machine oil to prevent rust Coolant thank shou...

Page 10: ...loose or set too far apart Premature blade breakage premature tooth wear and chipped tooth Feed rate too high or too low Check your coolant Check adjust carbide blade pressure pads Check wheel alignme...

Page 11: ...ant 4 Revert the preceding setting procedure for dismantling the machine 5 Separate the material to be disposed of depending on their types and composition and have them collected and or recycled by w...

Page 12: ...000 08 Bow Lift Cylinder Assembly 1 151 02 12 100 07 Blade Tensioning Assembly 1 151 02 11 000 06 Gearbox Assembly 1 151 02 08 000 05 Clamp Complete 1 151 02 06 400 04 Bow Assembly 1 151 02 04 000 03...

Page 13: ...Part No Part Name Q ty Description Part Code 04 Nut 4 150 06 375 03 Shim 4 150 06 235 02 Machine Base Lower Group 1 151 02 01 460 01 Machine Base Upper Group 1 151 02 01 650 PART NAME MACHINE BASE ASS...

Page 14: ...01 190 12 Swarf Hamper 1 151 02 01 180 11 Bolt 4 150 06 241 10 Coolant Pump 1 150 02 017 09 Nut 2 150 06 317 08 Bolt 2 150 06 1328 07 Bakalite Nut 2 150 06 298 06 Lock Pin 2 151 02 01 172 05 Bolt 2 15...

Page 15: ...07 Bolt 3 150 06 201 06 Shim 3 150 06 176 05 Connection Flange Complete 1 151 02 23 201 04 Spring Connection Lama 1 151 02 23 112 03 Stay Bolt 1 150 06 168 02 Bolt 2 150 06 200 01 Flange Joint Mouldin...

Page 16: ...201 11 Lenght Adjustment Group 1 151 02 06 250 10 Ordinal 1 151 03 23 092 09 Bakalite Knob 1 151 02 06 668 08 Ruler Fixing 1 151 02 06 665 07 Mile 1 151 02 06 660 06 Pressure Arm 1 151 02 06 659 05 F...

Page 17: ...1327 09 Bolt 1 150 06 948 23 Knob 1 150 06 1440 08 Shim 1 150 06 176 22 Bolt 2 150 06 201 07 Swarf Brush Assembly 1 151 02 04 200 21 Nut 2 150 06 817 06 Bolt 4 150 06 003 20 Bolt 2 150 06 1339 05 Con...

Page 18: ...m 2 151 02 08 105 07 Bolt 2 150 06 029 06 Gearbox Side Blade Wheel 1 151 02 08 101 05 Bearing 1 150 06 112 04 Gearbox With Motor 1 SW 63 90S MOTOR 03 Gearbox Wedge 1 150 06 763 02 Wheel Wedge 1 150 06...

Page 19: ...ft Bushing 1 151 02 11 116 07 Plastic Wheel 1 151 02 11 111 06 Bolt 1 150 06 253 05 Split Pin 1 150 06 180 04 Hydromechanic Tension Shaft 1 151 02 11 106 03 Wheel 1 151 02 11 104 02 Pressure Indicator...

Page 20: ...g 2 150 04 639 12 Fitting 2 150 04 710 11 Valve 1 150 06 1292 10 Shim 4 150 06 810 09 Cylinder Shaft 1 151 02 12 105 08 Yellow Elbow Fitting 1 150 04 412 07 Segment 2 150 06 1263 06 Cylinder Upper Cov...

Page 21: ...Y 9 9 MOBILE BLADE GUIDE COMPLETE Part No Part Name Q ty Description Part Code 02 Fixed Blade Guide Complete 1 151 02 15 100 01 Mobile Blade Guide Complete 1 151 02 15 200 PART NAME BLADE GUIDE ASSEMB...

Page 22: ...6 200 05 Bolt 2 150 06 134 04 Shim 2 150 06 055 03 Blade Slide Fixed 1 151 03 15 500 02 Blade Protection Cover 1 151 02 15 202 01 Mobile Blade Guide 1 151 02 15 201 PART NAME MOBILE BLADE GUIDE COMPLE...

Page 23: ...G ASSEMBLY Part No Part Name Q ty Description Part Code 04 Conical Spring 1 151 02 16 151 03 Nut 2 150 06 317 02 Bolt 1 150 06 891 01 Tension Shaft 1 151 02 16 102 PART NAME SPRING ASSEMBLY PART CODE...

Page 24: ...mping Shim 1 151 02 06 340 23 Pin 1 150 06 180 08 Bearing Cover 1 151 02 06 309 22 Bakalite Nut 1 150 06 1331 07 Vise Pressure Spring 1 151 02 06 308 21 Bolt 1 150 06 1340 06 Vise Jaw 1 151 02 06 408...

Page 25: ...29 10 CONTROL CIRCUIT DIAGRAM...

Page 26: ...30 11 POWER CIRCUIT DIAGRAM...

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