Blink SemaConnect US User'S Manual & Installation Instructions Download Page 52

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Note:

•

Before switching off main breaker to begin maintenance, please record the

status code number on the LCD monitor.

•

After switching off the key switch the circuit before the main terminal is still

hazardous. Only visual inspection can be operated.

•

Maintenance of the DC Fast Charger shall be conducted only by a qualified

technician.

•

After opening the front door of the DC Fast Charger, turn off the main breaker

and auxiliary breaker before any maintenance work.

•

Replace the ventilation ﬁlter every six to twelve months.

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Summary of Contents for SemaConnect US

Page 1: ...A Blink Charging Company COPYRIGHT 2021Reserves the right to make changes to this product without further notice 30kW Wall Mount DC Fast Charger User Manual Installation Instructions US Model ...

Page 2: ...the charger 11 3 4 Recommended Tools for Installation and Inspection 13 3 5 Installation Procedure 14 3 6 Installation Inspection Commissioning 19 4 Network Setting 22 4 1 Wi Fi Network Setting 22 4 2 3G 4G Setting 24 4 3 Time setting 26 5 Operation Process 28 5 1 Operating Sequence 28 5 2 Operating Procedure 28 5 3 Troubleshooting 33 5 4 Status Codes 33 6 Maintenance 49 6 1 General Maintenance 49...

Page 3: ...ing stations charging progress and billing information The Wall Mount DC Fast Charger has a clear user interface with function buttons safety cer tiﬁcations and an excellent waterproof and dust proof design to provide the best choice for outdoor environments Features Wall Mounted design and pluggable power modules make installation easy and flexible Offers customers the convenience of start stop c...

Page 4: ...ding to EN 17186 requirement this document lays down harmonized identiﬁers for pow er supply for electric road vehicles The requirements in this standard are to complement the informational needs of users regarding the compatibility between the EV charging stations the cable assemblies and the vehicles that are placed on the market The identiﬁer is intended to be visualized at EV charging stations...

Page 5: ...O CCS1 500Vdc 60A CCS1 950Vdc 31 5A Max output power 30kW Voltage accuracy 2 Current accuracy 2 User Interface Display 7 inch LCD Button Right Button Select charging connector Not applicable to this model Left Button Home Stop charge User Authorization RFID support ISO 14443A B ISO 15693 FeliCa Lite S RCS966 OCPP 2D barcode APP Mobile Payment Backend support OCPP 1 6JSON Display information Chargi...

Page 6: ...ve Humidity 5 95 RH non condensing Altitude 2000 M Regulations Safety UL2202 UL2231 1 2 EMI EMC FCC Part 15B Charging Interface CHAdeMO Ver 1 2 CCS1 DIN70121 ISO15118 by 2021 Q4 Mechanical Speciﬁcations Dimensions WxDxH mm 610 x 230 x 690 Weight typ Dual Guns 88kg Single Gun 80kg DC Charging Connector Refter to Chapter 2 2 Table Charging Cable Length 5M Optional other length Charging Cable Number ...

Page 7: ... coresponding posi tion of charging connectors are indicated from left to right in the view of front char ger Version CHAdeMO CCS1 DWWx301 J0U X X DWWx301 J00 X DWWx301 U00 X 0 none 1 IEC 62196 2 Type 1 SAE J1772 Plug 2 IEC 62196 2 Type 1 SAE J1772 Socket 3 IEC 62196 2 Type 2 Plug 4 IEC 62196 2 Type 2 Socket 5 GB T AC Plug 6 GB T AC Socket 7 CCS2 AC Plug J CHAdeMO U Natural cooling CCS1 combo V Li...

Page 8: ...6 2 3 Dimmensions Main Size of Charger 610 230 690 Unit mm semaconnect com ...

Page 9: ...7 Wall Mounted Bracket 2 4 Direction of cooling Airflow Air Out Air In 580 97 542 510 610 317 345 semaconnect com ...

Page 10: ...ctly connected to the earth The PE of the charger equipment is iso lated to the PE of power distribution to the earth The capacity of power supply should be higher than 33 0kVA in order to function correctly The product should be installed in free air area and keep at least 30cm clearance distance to all air vent of the product Need sufﬁcient space for product installation and maintenance please k...

Page 11: ...isconnect switch for each ungrounded conductor of AC input shall be provided by installation contractor or technician in accordance with the National Electric Code ANSI NFPA 70 CAUTION A cord extension set or second cable assembly shall not be used in addition to the cable assembly for connection of the EV to the EVSE NOTICE It is recommended to conduct WI Fi and 4G signal strength while charger i...

Page 12: ... Neutral connected to Ground at that point 480Vac Line to Line Three Phase CAUTION t s a F C D t n u o M l l a W e h t d i r g r e w o p n o i t c e n n o c e y W m o r f d e e f s i s i h T Charger can connect to L1 L2 or L3 and Neutral Earth ground must be connected to neutral at only one point usually at the breaker panel 480V Three Phase Wiring Connection WARNING Earth Connection is Essential ...

Page 13: ...e surrounding boards STEP 1 STEP 2 Remove the packaging ﬁlm and the paper cover Accessories wall mount are packed in a carton WARNING Charger weight might 80Kg Be careful during unpack process 1 3 1 2 3 2 Accessories Box semaconnect com ...

Page 14: ...12 Remove the surrounding cardboard and film Take out the Charger and Gun holders STEP 3 Gun holders Charger Accessories Box 1 2 1 2 Accessories Wall mount 1 2 1 2 semaconnect com ...

Page 15: ... 5 L1 L2 L3 N PE 2 Ring Terminal inner diameter is 6 4mm outer diameter is 16 5mm for L1 L2 L3 and N 3 Ring Terminal inside diameter is 5 3mm outer diameter is 12mm for PE Crimping Pliers for Ring Terminal Machine Drill Level Ruler 3 4 2 Recommended Tools for Inspection Commissioning Type Description EV or EV Simulator Meet CHAdeMO CCS1 standard Multiple Meter 1000V Current Probe 100Amp RFID Autho...

Page 16: ...4 inches and 1 2m 4 feet above the floor and then attach 4 pcs 3 8 expansion screws to the wall mounted bracket Unit mm Unit mm STEP 1 STEP 2 Install the four tenons on the rear side of the charger into the grooves on the wall mounted bracket 510 345 SCALE 0 500 semaconnect com ...

Page 17: ...15 Screw 2 sets M6 screws to the bottom of the charger to ﬁx the charger on the bracket Keep the hook shape holders as cable holder or disassemble them if not necessary STEP 3 STEP 4 semaconnect com ...

Page 18: ...er Unit mm Installing the Gun Holder e t a i r p o r p p a e h t t a e s a b r e d l o H n u G e c a l p d n a r e v o c r e d l o H n u G e h t e v o m e R height between 600mm 24 inches and 1 2m 4 feet and then attach 2 pcs 5 16 expansion screws to the Gun Holder base then assembly the cover back STEP 2 Gun Holder screw location 120 semaconnect com ...

Page 19: ...ds and do best water proof the requirements of conduit shall be according to EN61386 24 or followed local laws and regulations Each wire shall be crimped with the corresponding terminal before feeding L1 L2 L3 and N shall chose terminals with inner diameter 6 4mm and outer diam eter 16 5mm PE shall chose terminals with inner diameter 5 3mm and outer diameter 12mm And then feeding the cable from bo...

Page 20: ...s then fas ten cable grand Fasten L1 L2 L3 and N to an external beaker Recommended breaker spec rated current shall be 50A B Curve type with max Residual leakage current RCD shall be 30mA type A STEP 3 STEP 4 L1 L2 L3 N PE AWG 4 x 4 Turn on the power source and operation screen will be ready within 30 seconds STEP 5 Not following installation instruction will cause charger damage A 50A NFB with 30...

Page 21: ...t Wirings Terminals Type Length Cross Section Key Lock of Cabinet Door Fixing Screws Type No No Fuse Breaker NFB Notice Current rating of NFB shall be higher than 50 Amp Residual Current Device RCD Notice Maximum RCD residual cur rent shall not excess 30mA Input Electricity Capacity Input Electricity Conﬁguration Wye Grounding Resistance 50Ω Grounding System Input Voltage Frequency Network Connect...

Page 22: ... Check Power On Item Status Remark Screen On Acoustic Noise Screen Display Function Time Display Correctly Network Connection Quality Cooling Fans Operation Noise Led Status Indication EVSE Setting Function of Engineer Mode Version of H W F W Remote Control Monitoring Backend Server Connection Network Connection Quality Wi Fi 4G 65dBM semaconnect com ...

Page 23: ...6 Item Status Remark User Authorization RFID User Authorization QR Code User Authorization Others Waiting Time of Connection Check Reading of Each Display Item Full Charge Test Function of Electronic Lock Reading of Engineer Mode Airflow Noise of Cooling Fan Charging Record log Upload Remote Control Monitoring semaconnect com ...

Page 24: ...count Password login https 192 168 1 10 admin 1231231238 192 168 1 10 SET UPGRADE OTHER LANGUAGE System System Charging Network Backend SET Network Open web service browser type the IP address of charger 192 168 1 10 into the URL bar to access the web page of charger Account admin Password 1231231238 Use the following IP address IP address 192 168 1 1 Subnet mask 255 255 255 0 Default gateway Step...

Page 25: ...i Fi IP address WiﬁSubmask Address Wi Fi submask address WiﬁGateway Address Wi Fi gateway address 192 168 1 10 SET UPGRADE OTHER LANGUAGE WiFiMode WiFI Module WiFiSsid WiFiPassword Set Step 4 Select Wi Fi Module Select Wi Fi modes and ﬁll in SSID and Password according to your application if not required just keep default 192 168 1 10 Network Network Status Ethernet WiFi 3G 4G semaconnect com ...

Page 26: ... y e d i s d n a h t f e l e h t Wi Fi module Step 2 Insert 3G 4G Micro SIM Card in the tray ensure the gold contacts are facing down and the notch is located in the upper left corner Note the tray might be damaged if insert SIM card in wrong direction Step 3 SIM Card SIM Card Reinstall the tray and side door ensure the side door is well ﬁxed at original po sition which considering water and dust ...

Page 27: ...OTHER LANGUAGE TelcomApn 3G 4G Module TelcomChapPapId TelcomChapPapPwd Set 4 2 2 Setting and Enable 3G 4G Module Network 3G 4G Module to ﬁll corresponding information into TelcomApn TelcomChapPa pid and TelcomChapPapPwd Press Set to save those information Then 3G 4G will be activated in few minutes Step 3 192 168 1 10 Account Password login https 192 168 1 10 admin 1231231238 192 168 1 10 SET UPGR...

Page 28: ... the time server connection Manual setting Laptop with RJ45 interface Connect RJ45 cable from Laptop to charger s RJ45 port Setup parameters in the Webservice Step 1 Before opening web browser please enter network setting to set your IPV4 static IP to 192 168 1 1 in PC Open web service browser type the IP address of charger 192 168 1 10 into the URL bar to access the web page of charger Account ad...

Page 29: ...pletion window ap pears 192 168 1 10 SET UPGRADE OTHER LANGUAGE System System Charging Network Backend 192 168 1 10 System System Information Version Information 192 168 1 10 XXXX XX XX XX XX XX System Information System DateTime XXXX XX XX XX XX XX System 192 168 1 10 System Set XXXX XX XX XX XX XX System Information System DateTime XXXX XX XX XX XX XX Step 4 Step 5 Step 6 Step 7 semaconnect com ...

Page 30: ...us Messages 5 1 Operating Sequence When the charger is powered on it start with the Charging Station Initializing page You will see the below image on the screen after powering on and the system is initializing The initializing process will take around 2 minutes then shows home page 5 2 Operating Procedure 5 2 1 System Initialization Initializing page semaconnect com ...

Page 31: ... the use of the EVSE 5 2 2 User Authorization User authorization Method RFID QR code and mobile APP Unauthorized method s will be darker on the screen if the method is disable Home page 3G 4G Connection Indicator Wi Fi Connection Indicator Unit and currency if billing function is enabled OCPP Backend Connection Indicator semaconnect com ...

Page 32: ...ctor It will normally take less than 10 seconds to start the process after completing the physical connection of charging connector to charging inlet To terminate this session please press the left button to return to the Home page The screen will return to home page and terminate this session if the left button is pressed 5 2 4 Prepare for Charging After authorization and plug in process the char...

Page 33: ...tomatically and go to the next process User also can tap the RFID to stop charging 5 2 5 In Charging Charging information area includes charging duration charged power and energy EV battery SOC Show the selected connector in use Press right button to select the charger connector that the user would like to stop Tap RFID card or push stop button to stop Charging page Information of Selected Chargin...

Page 34: ...nated the charger system will show the Charging Summary page as below illustrated and the charging connector will auto matically unlock Unplug the charging connector from charging inlet of the EV and return the charging connector to charging cable holder The screen will go back to the Home Page or the other charging connec tor s Charging Page if unplugged from the charging connector During simulta...

Page 35: ...il 011005 AC input contactor 1 welding 011006 AC input contactor 1 driving fault 011007 AC input contactor 2 welding 011008 AC input contactor 2 driving fault 011009 AC output relay welding 011010 AC output relay driving fault 011011 CHAdeMO output relay welding 011012 CHAdeMO output relay driving fault 011013 CCS output relay welding 011014 CCS output relay driving fault 011015 GB output relay we...

Page 36: ...1035 BLE module broken 011036 Rotary switch fault 011037 Reserved 011038 Reserved 011039 Reserved 011040 Reserved 012200 System L1 input OVP 012201 System L2 input OVP 012202 System L3 input OVP 012203 System L1 input UVP 012204 System L2 input UVP 012205 System L3 input UVP 012206 PSU L1 input OVP 012207 PSU L2 input OVP 012208 PSU L3 input OVP 012209 PSU L1 input UVP 012210 PSU L2 input UVP 0122...

Page 37: ...28 Relay board smart box OTP 012229 CHAdeMO connector OTP 012230 CCS connector OTP 012231 GB connector OTP 012232 AC connector OTP 012233 RCD CCID trip 012234 CHAdeMO GFD trip 012235 CCS GFD trip 012236 GB GFD trip 012237 SPD trip 012238 Main power breaker trip 012239 Aux power breaker trip 012240 PSU communication fail 012241 Wi Fi module communication fail 012242 3G 4G module communication fail ...

Page 38: ...GFD 012260 CCS ground fault detection timeout GFD 012261 GB T ground fault detection timeout GFD 012262 System AC L1 output Circuit Short 012263 PSU Duplicate ID 012264 PSU Output Short Circuit 012265 PSU Discharge Abnormal 012266 PSU Dc Side Shutdown 012267 PSU Failure Alarm 012268 PSU Protection Alarm 012269 PSU Fan Failure Alarm 012270 PSU Input UVP 012271 PSU Input OVP 012272 PSU WalkIn State ...

Page 39: ... Self test Failed due to communication of GBT board failure 012292 Self test Failed due to communication of AC failure 012293 Self test Failed due to communication of LED board failure 012294 AC input OVP 012295 AC input UVP 012296 CHAdeMO ground fault detection warning 012297 CCS ground fault detection warning 012298 GBT ground fault detection warning 012299 System AC L2 output OCP 012300 System ...

Page 40: ...Module ﬁrmware update fail 013609 CCS Module ﬁrmware update fail 013610 GB Module ﬁrmware update fail 013611 Aux power module ﬁrmware update fail 013612 Relay control module ﬁrmware update fail 013613 LCM module ﬁrmware update fail 013614 Bluetooth module ﬁrmware update fail 013615 Wi Fi module ﬁrmware update fail 013616 3G 4G module ﬁrmware update fail 013617 SMR ﬁrmware update fail 013618 RFID m...

Page 41: ... battery UVP 023709 CHAdeMO battery OTP 023710 CHAdeMO battery current difference 023711 CHAdeMO battery voltage difference 023712 CHAdeMO shift position 023713 CHAdeMO battery other fault 023714 CHAdeMO charging system error 023715 CHAdeMO EV normal stop 023716 CHAdeMO connector temperature sensor broken 023717 CHAdeMO connector lock fail 023718 CHAdeMO d1 on no receive 023719 CHAdeMO BMS k to j ...

Page 42: ..._EVRESSMalfunction 023741 CCS EVCC EVErrorCode FAILED_ChargingCurrentdifferential 023742 CCS EVCC EVErrorCode_FAILED_ChargingVoltageOutOfRange 023743 CCS EVCC EVErrorCode_FAILED_ChargingSystemIncompatibility 023744 CCS EVCC EVErrorCode_FAILED_EmergencyEvent 023745 CCS EVCC EVErrorCode_FAILED_Breaker 023746 CCS EVCC EVErrorCode_FAILED_NoData 023747 CCS EVCC EVErrorCode_FAILED_reserved_by_DIN_A 0237...

Page 43: ...ED_CertVeriﬁcationError 023772 CCS SECC ResponseCode_FAILED_ContractCanceled 023773 CCS SECC ResponseCode_FAILED_ChallengeInvalid 023774 CCS SECC ResponseCode_FAILED_WrongEnergyTransferMode 023775 CCS SECC ResponseCode_FAILED_WrongChargeParameter 023776 CCS SECC ResponseCode_FAILED_ChargingProﬁleInvalid 023777 CCS SECC ResponseCode_FAILED_TariffSelectionInvalid 023778 CCS SECC ResponseCode_FAILED_...

Page 44: ..._MO_RootCA_ CertiﬁcateRevoked 023800 CCS SECC ResponseCode_FAILED_CPS_Prov_CertiﬁcateRevoked 023801 CCS SECC ResponseCode_FAILED_CPS_SubCA1_ CertiﬁcateRevoked 023802 CCS SECC ResponseCode_FAILED_CPS_SubCA2_ CertiﬁcateRevoked 023803 CCS SECC ResponseCode_FAILED_CPS_RootCA_ CertiﬁcateRevoked 023804 CCS SECC ResponseCode_FAILED_reserved_1 023805 CCS SECC ResponseCode_FAILED_reserved_2 023806 CCS SECC...

Page 45: ...27 CCS SECC TIMEOUT_SLACC_SDP_reserved_1 023828 CCS SECC TIMEOUT_SLACC_SDP_reserved_2 023829 CCS SECC TIMEOUT_SLACC_SDP_reserved_3 023830 CCS SECC TIMEOUT_SLACC_SDP_reserved_4 023831 CCS SECC TIMEOUT_SLACC_SDP_reserved_5 023832 CCS SECC TIMEOUT_V2G_Msg_Performance_Time_ SupportedAppProtocolRes 023833 CCS SECC TIMEOUT_V2G_Msg_Performance_Time_ SessionSetupRes 023834 CCS SECC TIMEOUT_V2G_Msg_Perform...

Page 46: ...eCharge_Performace_Time 023851 CCS SECC TIMEOUT_V2G_reserved_2 023852 CCS SECC TIMEOUT_V2G_reserved_3 023853 CCS SECC TIMEOUT_V2G_reserved_4 023854 CCS SECC TIMEOUT_V2G_reserved_5 023855 CCS CAN TIMEOUT_TP_GET_EV_TARGET_INFO 023856 CCS CAN TIMEOUT_TT_GET_EV_TARGET_INFO 023857 CCS CAN TIMEOUT_TP_GET_EV_BATTERY_INFO 023858 CCS CAN TIMEOUT_TT_GET_EV_BATTERY_INFO 023859 CCS CAN TIMEOUT_TP_EV_STOP_EVEN...

Page 47: ...E_INFO 023881 CCS CAN TIMEOUT_MSG_Sequence 023882 CCS CAN MSG_Unrecognized_CMD_ID 023883 CCS SECC DIN_Msg_Decode_Error 023884 CCS SECC DIN_Msg_Encode_Error 023885 CCS SECC ISO1_Msg_Decode_Error 023886 CCS SECC ISO1_Msg_Encode_Error 023887 CCS SECC ISO2_Msg_Decode_Error 023888 CCS SECC ISO2_Msg_Encode_Error 023889 CCS SECC CP_State_Error 023890 CCS SECC Unexpected_60V_Before_Charing_Error 023891 CC...

Page 48: ...NORMAL_STOP_CMD 023912 GBT_CHARGER_GET_EMERGENCY_STOP_CMD 023913 GBT_ISOLATION_RESULT_FAIL 023914 GBT_MOTHER_BOARD_MISS_LINK 023915 GBT_OUTPUT_VOLTAGE_MORE_THAN_LIMIT 023916 GBT_REQ_CURRENT_MORE_THAN_LIMIT 023917 GBT_OUTPUT_VOLTAGE_MORE_THAN_10_PERCENT 023918 GBT_OUTPUT_VOLTAGE_DIFF_BCS_5_PERCENT 023919 GBT_STOP_ADC_MORE_THAN_10V 023920 Reserved 023921 Reserved 023922 Reserved 023923 Reserved 0239...

Page 49: ...23944 GBT_BEM_CCS_TIMEOUT 023945 GBT_BEM_CST_TIMEOUT 023946 GBT_BEM_CSD_TIMEOUT 023947 GBT_BEM_BEM_OTHER_TIMEOUT 023948 Reserved 023949 Reserved 023950 GBT_BST_SOC_GOAL 023951 GBT_BST_TOTAL_VOLTAGE_GOAL 023952 GBT_BST_CELL_VOLTAGE_GOAL 023953 GBT_BST_GET_CST 023954 GBT_BST_ISOLATION 023955 GBT_BST_OUTPUT_CONNECTOR_OTP 023956 GBT_BST_COMPONEN 023957 GBT_BST_CHARGE_CONNECTOR 023958 GBT_BST_OTP 02395...

Page 50: ...79 Reserved 023979 EV full charging 023980 ERROR_CODE_CHADEMO_BMS_CHARGE_ALLOW_ERROR 023981 ERROR_CODE_CHADEMO_OUTPUT_VOLTAGE_MORE_THAN_10_ PERCENT 023982 ERROR_CODE_CHADEMO_ADC_LESS_THAN_10V 023983 STOP by EV with unknow reason 033900 disconnected from backend through Ethernet 033901 disconnected from backend through Wi Fi 033902 disconnected from backend through 3G 4G 033903 Remote start chargin...

Page 51: ...oper cleaning agents might spoiled coating painting surface bright ness and durability of all exterior parts If there is water intruding into the DC Fast Charger then please cut off the power source immediately and contact the DC Fast Charger provider for repair Please make sure the charging connector is returned to the holder of the charging connector after charging to prevent damage If there is ...

Page 52: ...before the main terminal is still hazardous Only visual inspection can be operated Maintenance of the DC Fast Charger shall be conducted only by a qualified technician After opening the front door of the DC Fast Charger turn off the main breaker and auxiliary breaker before any maintenance work Replace the ventilation ﬁlter every six to twelve months semaconnect com ...

Page 53: ...ist 7 inch LCD CCS1 CHAdeMO 65Amp or above DC charging connector 4M charging cable Charging Cable Holder Emergency Stop Button Front Door 30kW DC PSU U 1K0100 MW Aux Power HEP 100 12V MW Aux Power HEP 185 24V Control Supervisory Unit CSU Surge Protection Device SPD DC Fan Air Filters RFID Readers Door Key semaconnect com ...

Page 54: ... supplier s reasonable control or not arising from normal operating condition Cosmetic or superﬁcial defect dents marks or scratches after use Components which are separate from the product ancillary equipment and consumables such as door key RFID card air ﬁlter fuse cable wires and con nectors Damage as a result of modiﬁcations alterations or disassembling which were not pre authorized in writing...

Page 55: ...ginal warranty period or 90 days from delivery to the customer whichever is longer In order to receive the remedy set for above you must contact supplier during the warranty period and provide the model number series number proof of purchase and date of purchase semaconnect com ...

Page 56: ...ID Card 2 5 Key of Cabinet 2 6 Wall Mounted Bracket 1 7 Gun Holder Single Gun 1pcs Dual Gun 2pcs Refer to Chapter 2 2 Table 8 5 16 Expansion Screw 4 Each Gun Holder 2pcs 9 3 8 Expansion Screw 4 Wall Mounted Bracket 4pcs 10 M6 Screw 2 Wall Mounted Bracket 2pcs 11 2 5mm Ball Head Hex Key 1 semaconnect com ...

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