Blaze King KING KE1107 Operation & Installation Manual Download Page 2

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OM-PE E V1.08

August 24, 2015

Page 2

PE1006

TABLE OF CONTENTS

INTRODUCTION

_____________________________________________________________ 4

SPECIFICATIONS

_____________________________________________________________ 5

EMISSIONS

__________________________________________________________________ 5

PRODUCT INFORMATION

_____________________________________________________ 6

APPLIANCE DIMENSIONS—Princess Classic PE1006BK

.............................................................. 6

APPLIANCE DIMENSIONS—Princess Parlor PE1006LBK

............................................................. 7

APPLIANCE DIMENSIONS—Princess Ultra PE1006UBK

.............................................................. 8

CERTIFICATION LABEL

________________________________________________________ 9

SAFETY PRECAUTIONS

________________________________________________________ 10

INSTALLATION INSTRUCTIONS

_________________________________________________ 13

PARTS INCLUDED WITH THE PRINCESS

...................................................................................

OPTIONAL EQUIPMENT

...............................................................................................................

FLOOR PROTECTION

....................................................................................................................

MINIMUM CLEARANCES for PE1006 and PEJ1006

...................................................................... 14

COMBUSTION AIR

.........................................................................................................................

DRAFT

.............................................................................................................................................

ROLE OF THE CHIMNEY

...............................................................................................................

VENTING SYSTEMS

......................................................................................................................

MOBILE HOME (AND RESIDENTIAL ALCOVE INSTALLATIONS)

...........................................

OPTIONAL ACCESSORIES

.............................................................................................................

OPERATING INSTRUCTIONS

___________________________________________________ 23

YOUR FIRST FIRE!

..........................................................................................................................

BYPASS

............................................................................................................................................

CATALYTIC THERMOMETER

.......................................................................................................

THERMOSTAT

................................................................................................................................

SELECTING WOOD

........................................................................................................................

HOW TO USE MOISTURE METERS

..............................................................................................

EFFICIENCY

....................................................................................................................................

LIGHTING THE FIRE

.....................................................................................................................

RELOADING PROCEDURE (with the catalyst temperature in the active zone)

...............................

RELOADING PROCEDURE (with the catalyst temperature still in the inactive zone)

.....................

OPTIMAL THERMOSTAT SETTING

.............................................................................................

FAN OPERATION

...........................................................................................................................

ICE - FORMATION AND PREVENTION

.......................................................................................

WOOD BURNING IN THE SHOULDER SEASON

.........................................................................

CATALYST MONITORING

______________________________________________________ 30

CATALYTIC COMBUSTOR, TESTING

...........................................................................................

CATALYTIC COMBUSTOR, CLEANING

.......................................................................................

CATALYTIC COMBUSTOR, TROUBLESHOOTING

......................................................................

CATALYTIC COMBUSTOR, REPLACEMENT

...............................................................................

Summary of Contents for KING KE1107

Page 1: ...tems Inc 1290 Commercial Way Penticton BC V2A 3H5 Canada Phone 250 493 7444 Fax 250 493 5833 www blazeking com info blazeking com OPERATION INSTALLATION MANUAL PRINCESS PE1006 PEJ1006 SOLID FUEL CATALYTIC STOVE Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please SAVE THESE INSTRUCTIONS for future reference This heater meets the 2015 U S...

Page 2: ... WITH THE PRINCESS 13 OPTIONAL EQUIPMENT 13 FLOOR PROTECTION 13 MINIMUM CLEARANCES for PE1006 and PEJ1006 14 COMBUSTION AIR 15 DRAFT 15 ROLE OF THE CHIMNEY 15 VENTING SYSTEMS 16 MOBILE HOME AND RESIDENTIAL ALCOVE INSTALLATIONS 19 OPTIONAL ACCESSORIES 20 OPERATING INSTRUCTIONS ___________________________________________________ 23 YOUR FIRST FIRE 23 BYPASS 23 CATALYTIC THERMOMETER 23 THERMOSTAT 23 ...

Page 3: ...OOR GASKET INSPECTION 39 BYPASS DOOR GASKET REPLACEMENT 39 DOOR GLASS GASKET INSPECTION 40 DOOR GLASS GASKET REPLACEMENT 40 DOOR GLASS CLEANING 40 LOADING DOOR TENSION ADJUSTMENT 41 CHIMNEY DRAFTS 42 OPTIONAL FAN ASSEMBLY 42 THERMOMETER 42 THERMOSTAT 42 TROUBLESHOOTING__________________________________________________________ 43 REPLACEMENT PARTS ___________________________________________________...

Page 4: ...rds to protect children from hot surfaces These guards must be fastened to a wall and or to the floor Any safety guard removed for servicing must be replaced prior to operating the appliance Under no circumstances should this appliance be modified This appliance must not be connected to a chimney flue pipe servicing a separate solid fuel burning appliance Do not operate the appliance with the glas...

Page 5: ... with this heater is a Z4400G ceramic combustor Consult the catalytic combustor warranty also supplied with this wood heater Warranty claims should be addressed to in Canada in USA Blaze King Industries Valley Comfort Systems Warranty Department 1290 Commercial Way Penticton BC Canada V2A 3H5 Ph 250 493 7444 Blaze King Industries Warranty Department 146A Street Walla Walla Washington 99362 Ph 509 ...

Page 6: ...OM PE E V1 08 August 24 2015 Page 6 PE1006 APPLIANCE DIMENSIONS Princess Classic PE1006BK PRODUCT INFORMATION Z RSWLRQDO IDQV ...

Page 7: ...OM PE E V1 08 August 24 2015 Page 7 PE1006 APPLIANCE DIMENSIONS Princess Parlor PE1006LBK PRODUCT INFORMATION cont Z RSWLRQDO IDQV ...

Page 8: ...OM PE E V1 08 August 24 2015 Page 8 PE1006 PRODUCT INFORMATION cont APPLIANCE DIMENSIONS Princess Ultra PE1006UBK Z RSWLRQDO IDQV ...

Page 9: ... au travers d un mur ou d un plafond ceci exige des méthodes spéciales voir les directives et les codes locaux de bâtiment Estimation électrique 115VAC 60 hertz 0 58 ampêre risque de choc électrique débrancher l alimentation électrique avant l entretien de l unité Ne pas faire courir le cordon d alimentation devant ou sous l appareil BLAZE KING CATALYST STOVE PE J 1006 W N 16626 POÊLE À BOIS CATAL...

Page 10: ...re to clean the flue When installed in a mobile home this appliance must be bolted to the floor and provided with outside air WARNING DO NOT INSTALL IN A SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Check with local building officials If the Optional Fan Kit is installed connect this unit to a properly grounded 110 volt electrical...

Page 11: ...ightly fitting lid and moved outdoors immediately If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be placed in this container SAFETY PRECAUTIONS cont It is recommended to install smoke and carbon monoxide detectors where heaters are installed Install at least...

Page 12: ...OMBUSTIBLES UNDER THE APPLIANCE WOOD PAPER etc Contact local building officials to obtain a permit and information on any installation restriction or inspection requirements in your area Notify your insurance company as well SAFETY PRECAUTIONS cont This appliance is designed and approved for burning cord wood only DO NOT burn trash garbage artificial or paper logs gift wrappings coal lighter fluid...

Page 13: ...aintenance of the appliance and assumes no responsibility of any consequential damage s PARTS INCLUDED WITH THE PRINCESS 1 Poker 2 Manual kit w warranty cards thermometer fire starter bypass handle OPTIONAL EQUIPMENT 1 Fan kit Z1714 2 Convection deck Z1744 3 Rear shield ZRSP1006 4 Ash drawer Z1710 on parlor model 5 Side Shields ZSSP1006 Classic Parlor 6 Fresh air kit Z1726B BEFORE INSTALLING THIS ...

Page 14: ...rear shield 7 180 mm 21 535 mm 49 1245 mm Alcove roof exit Use side shields and either fan kit or rear shield 10 254 mm 6 153 mm 23 5 597 mm 16 25 413 mm 49 1245 mm Mobile Home Installation Roof exit parallel and corner Use side shields either fan kit or rear shield and outside air kit 10 254 mm 6 153 mm 23 5 597 mm 16 25 413 mm 6 153 mm 20 508 mm 49 1245 mm Check with local codes and pipe manufac...

Page 15: ...nsafe to operate the stove and will void manufacturers warranty ROLE OF THE CHIMNEY Without a proper installed chimney this appliance will not burn correctly The role of the chimney is to pull the proper amount of air into the firebox for the purpose of complete combustion Incomplete combustion will lead to more smoke and pollution of the outside air A proper operating chimney will allow the user ...

Page 16: ...ppliance To do so will affect the safe operation of both appliances and will void the stove warranty You must comply with the local authority having jurisdiction and or in Canada CSA installation standard B365 M87 The chimney connector must be 6 diameter 24 MSG Black Blue steel Do not use aluminum or galvanized steel They cannot properly withstand the extreme temperatures of a wood fire The chimne...

Page 17: ...s to install the chimney inside the residence through the ceiling s and the roof The other method is to install an exterior chimney that runs up the outside of the residence not recommended If it is necessary to run the chimney outside build an outside chase around the chimney The chimney must be the required height above the roof or other obstruction for safety and for proper draft operation The ...

Page 18: ...e resulting space must remain empty A flush mounted sheet metal cover may be used on one side only If covers are to be used on both sides each cover must be mounted on noncombustible spacers at least 1 clear of the wall Blaze King recommends the use of a Stainless steel liner preferably insulated inside a masonry chimney This to maintain proper draft and overall better operation of the unit Your l...

Page 19: ...oper clearance to the structure as recommended by the manufacturer Chimney connector must be double wall close clearance type with either ULC629 or ULCS610 designation Single wall pipe is not allowed in Mobile Homes or in Alcove Installations Insulated chimney components must be a listed factory built chimney suitable for use with solid fuels and conforming to ULC629 in Canada or UL 103HT in the U...

Page 20: ... is placed into position INSTALLATION See instructions included with Fan Kit Tools needed Square Robertson nr 2 screw driver ELECTRICAL CONNECTION Your Blaze King fan kit is equipped with a three prong grounded plug to decrease shock hazard THIS PLUG SHOULD BE INSERTED DIRECTLY INTO A PROPERLY GROUNDED THREE HOLE RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG Do not route the p...

Page 21: ...ess to stove bottom NOTE Use extreme caution when leaning the stove over to avoid injury or damage to the flooring or appliance 2 Remove four 1 2 bolts from bottom pan of appliance see Fig 1 3 Position each leg accordingly and fasten to stove using the removed 1 2 bolts as well as the supplied washer and lock washer see Fig 2 4 Lift stove back to its upright position 5 Adjust carriage bolts in ord...

Page 22: ... IS HEAVY PLEASE HOLD FIRMLY INSTALLATION 1 Align bottom door hinge hole with bottom firebox hinge pin 2 Lower door onto bottom hinge pin then align top door hinge hole with top firebox hinge pin 3 Lower door onto pins until door hinge surface contacts firebox hinge surface NOTE Ifyourdoor hasagoldorsilverplatingonit pleasefollowtheinstructions on the PLATED DOOR TRIM CARE card found in the manual...

Page 23: ...mometer is located on the top of the stove It s purpose is to show you if the combustor is active Always operate the stove in the active zone When the combustor is not active the stove will emit smoke and will not be efficient For an accurate reading turn fans off for approximately 10 minutes and then read the thermometer COMBUSTOR FLAME SHIELD BYPASS DOOR THERMOSTAT The thermostat knob is located...

Page 24: ...Never burn salt water driftwood It is very corrosive and will damage the firebox Burning salty wood also voids the warranty This controlled combustion firebox has been designed for high efficiency and long burn times The proper time to add more wood is when the last charge has been reduced to a glowing charcoal bed and while the catalytic thermometer is still active range There will be very little...

Page 25: ...g contains between 19 25 water moisture included in the total calculated fuel weight Other test methods such as LHV or Low Heating Value does not take the water moisture into account Annual Fuel Utilization Efficiency AFUE attempts to represent the actual season long average efficiency of an appliance HHV is the actual calculated average efficiency obtained under test conditions Using correctly se...

Page 26: ...at down to soon may cause the fire to go out 9 Let the fire burn with the thermostat in a HIGH setting for 20 30 minutes or until the fire is well established At that point turn the thermostat down to the desired setting It is good burning practice to burn the stove on HIGH for 20 to 30 minutes after every refuelling this will help to condition the wood load for optimum combustion The temperature ...

Page 27: ...oor rotate the bypass handle backwards on Princes Insert push handle down Let the fire burn on the HIGH thermostat setting for 20 to 30 minutes OR until the fire is very well established At that point turn the thermostat down to the desired setting Keep in mind you may not see a large amount of flame activity in the lower thermostat setting The thermometer needle will remain in the active zone ind...

Page 28: ...IGH will produce a maximum heat which is more than suitable for heating the average size home and offer the cleanest door glass 1 Starting the fire Each stove home installation chimney installation and homeowner combination works a little differently The first several times you fuel the stove it may not react as you expect A little experimentation may be needed to find the right combination of fue...

Page 29: ...time the amount of draft is also decreasing and spillage may occur The differences between the flue temperature and the outdoor air temperatures causes your chimney to draw and vent the flue gasses to the outside This air movement sometimes referred to as Stack Effect is also influenced by air density and moisture differences Small temperature differences produce less draw in your chimney system t...

Page 30: ...uire cleaning or replacement It is also possible that the thermometer itself may not be reading accurately Before condemning the combustor read THERMOMETER If after cleaning has been performed your combustor is still not working you can Contact Blaze King for a replacement combustor Please read REPLACEMENT PARTS section in this owners manual It is important to periodically monitor the operation of...

Page 31: ... Replace the combustor with a genuine Blaze King combustor failure to do so will void your warranty PROBLEM CATALYST PEELING Possible Cause Extreme temperatures above 1800 F or 1000 C at combustor surface can cause the catalysts to peel Over firing and flame impingement on the combustor are primary causes Minor peeling photo shows minor peeling that is normal and does not affect function Severe pe...

Page 32: ...ses large pieces to fall out replace the combustor PROBLEM MECHANICAL CRACKING Possible Cause Mishandling abuse or operating without a properly gasket sealed combustor Solution Handle with care Possible Cause Distortion of holding collar Solution Combustor should be held firmly in its can It should slide easily into and out of the holding collar of the stove If severe cracking has resulted in loss...

Page 33: ...ly lifting the shield off the two tabs at either side Pay particular attention to orientation as there is a top and bottom edge to the flame shield 2 Once you remove the flame shield you ll find the combustor The honeycomb combustor can be made of different materials such as cordierite mulite or even stainless steel They are all the same with regard to removal and caution should be taken so as to ...

Page 34: ...r 5 This new combustor already has the gasket installed Note the 1 wide masking tape This tape will help to keep the leading edge of the gasket from snagging during installation If you ve cleaned your combustor wrap the combustor gasket as you see here and use the 1 masking tape around the perimeter front and rear During the first fire the masking tape will burn off and the combustor gasket will s...

Page 35: ...r has been installed you can relight your stove You will continue to receive excellent efficiency and clean burning for years to come A few reminders never burn anything other than dry seasoned cordwood Burning anything else may contaminate or ruin your new combustor Also remember to keep your front loading door gasket seal properly adjusted see LOADING DOOR TENSION ADJUSTMENT on page 41 Doing so ...

Page 36: ...ed tightly 2 Call the local fire department 3 Examine the chimney attic and roof of the house to see if any part has become hot enough to catch fire If necessary spray with a fire extinguisher or water from a garden hose 4 Do not operate the appliance again until you are certain the chimney has not been damaged CREOSOTE FORMATION AND REMOVAL When wood is burned slowly it produces tar and other org...

Page 37: ... OR FLAMMABLE GASES THESE GASES MAY CAUSE SUFFOCATION AND POSSIBLE DEATH CHIMNEY MAINTENANCE The most efficient method to sweep the chimney is using a hard brush Brush downwards so soot and creosote residues will come off the inner surface and fall to the bottom of the chimney where they can be removed easily The chimney must be checked regularly and if creosote has accumulated it must be removed ...

Page 38: ...asket ready to re install as well as high temperature adhesive See your Blaze King dealer 2 Be sure the fire is out and the stove has cooled down The door should be removed by lifting up and out off of the hinge pins Then lay the door flat 3 With a pair of pliers pull the old door gasket out of the channel and dispose of it 4 Thoroughly clean out the channel so the new silicone adhesive will adher...

Page 39: ... lift one end of the bypass door for clearance to turn inside the top assembly Once the bypass plate is in this position remove the plate through the combustor opening 6 Remove the old gasket and apply the THERMOSEAL 1000SF high temperature resistant cement along the door opening edge 7 Place the gasket along the cement and tap it in to seat it securely in the channel 8 Reverse method of removing ...

Page 40: ...ns consistent and uniform 4 Install glass with the Blaze King logo to the lower left corner of the door Install the glass retainers with original fasteners Ensure the glass is parallel to the frame and tighten the fasteners evenly 5 Follow steps on page 38 LOADING DOOR GASKET REPLACEMENT MAINTENANCE cont DOOR GLASS CLEANING The best way to keep the glass clean is to leave the stove on high burn fo...

Page 41: ...de Secure retainer nut and repeat paper test see LOADING DOOR GASKET INSPECTION on page 38 Use penetrating oil if necessary to make turning easier DO NOT FORCE DO NOT OPERATE THIS WOOD STOVE IF THE DOOR GASKET IS MISSING OR DAMAGED DANGEROUS OVER FIRING CAN OCCUR WHICH CAN DAMAGE THE APPLIANCE OR IGNITE CREOSOTE IN THE CHIMNEY POSSIBLY CAUSING A HOUSE FIRE IF ANY PART OF THE WOODSTOVE OR FLUE SYST...

Page 42: ...d will void manufacturers warranty THERMOSTAT The thermostat is set at the factory and should not be tampered with If the thermostat malfunctions contact your dealer for replacement by a qualified installer OPTIONAL FAN ASSEMBLY Routine maintenance of the OPTIONAL Fan Assembly on the back of the stove is not required However should it become necessary to replace an individual fan or rheostat conta...

Page 43: ... your chimney and flue connector inspected by a certified chimney sweep A damaged masonry chimney should be repaired or rebuilt A prefabricated chimney factory built that is damaged should be replaced Any damage to the flue connector should be corrected before the system is used again Possible causes of a chimney fire and remedies for those causes can be found further in this section Excessive Cre...

Page 44: ...pass door not sealing tightly Inspect by pass door and seal for warping Ash or creosote buildup may occur on door or seat With stove cold scrape and vacuum area around by pass Be sure all mating steel surfaces are clean and smooth Improper operation Check thermostat setting and operating procedures See THERMOSTAT OPTIMAL THERMOSTAT SETTING Wood too green or wet Use seasoned wood Use a moisture met...

Page 45: ...y an oversize or short flue etc Measure draft with Manometer See DRAFTS Consult your Blaze King dealer or a chimney sweep Obstruction in chimney or cap screen Remove obstruction Clean chimney and or cap screen Strong gusting winds causing downdraft in chimney Install wind resistant chimney cap Tightly sealed house inadequate air supply Open a window slightly near the stove Burning poorly seasoned ...

Page 46: ...OM PE E V1 08 August 24 2015 Page 46 PE1006 REPLACEMENT PARTS Princess Classic PE1006BK Princess Classic PE1006BK ...

Page 47: ...OM PE E V1 08 August 24 2015 Page 47 PE1006 REPLACEMENT PARTS cont Princess Parlor PE1006LBK Princess Parlor PE1006LBK ...

Page 48: ...OM PE E V1 08 August 24 2015 Page 48 PE1006 REPLACEMENT PARTS cont Princess Ultra PE1006UBK Princess Ultra PE1006UBK ...

Page 49: ...OM PE E V1 08 August 24 2015 Page 49 PE1006 REPLACEMENT PARTS cont REPLACEMENT PARTS cont ...

Page 50: ...OM PE E V1 08 August 24 2015 Page 50 PE1006 REPLACEMENT PARTS cont ...

Page 51: ...OM PE E V1 08 August 24 2015 Page 51 PE1006 REPLACEMENT PARTS cont REPLACEMENT PARTS cont Princess Classic Brick Layout ...

Page 52: ...OM PE E V1 08 August 24 2015 Page 52 PE1006 Princess Parlor Ultra Brick Layout REPLACEMENT PARTS cont Princess Parlor Ultra Brick Layout REPLACEMENT PARTS cont ...

Page 53: ...nd User except as noted for replacement parts Warranty Period Components Covered Parts Labor Wood 1 Year X All parts materials and surface finishes flaking and peeling Subject to Conditions Exclusion and Limitations listed 2 Years X Fan assemblies and motors thermal sensors catalytic thermometer bi metallic thermostat assembly door handle metal components 5 Years 2 Years X Firebox Heat Exchanger B...

Page 54: ... the original purchaser Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty How the Warranty Works 1 All warranties by the manufacturer are set herein and no claim shall be made against the manufacturer on any oral warranty or representation All claims under this Limited Warranty must be made in writing by your dealer 2 Any stove or ...

Page 55: ...of this Limited Warranty contact your authorized Blaze King dealer before installation 8 Blaze King will not be responsible for inadequate performance caused by environmental conditions 9 The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or spillage caused by environmental conditions Environmental conditions include but are not limited to n...

Page 56: ...rrent retail cost of the repair or the replacement according to the year after purchase in the which the defect is brought to the attention of Blaze King During the 2nd year purchaser pays 20 3rd year purchaser pays 40 4th year purchaser pays 60 5th year purchaser pays 80 25 If a defect or problem is determined by Blaze King to be non warrantable Blaze King is not liable for travel costs for servi...

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Page 60: ..._____________________________________ Installer print _______________________________________________________________ Installer sign _______________________________________________________________ Phone ____________________________________________________________________ Date Installed ________________________________________________________________ Serial No ______________________________________...

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