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KOMFORT Ultra D105-A

Fig. 1. Unit design and operating logic.

DESIGN

The compact double-skinned unit casing is made of zinc aluminium and has 
15 mm thermal and sound insulation of mineral wool.

The mounting angles on the unit casing ensure easy installation. The hinged 
side panel of the casing ensures easy access to the internals for service and 
maintenance operations. 

The spigots for connection to the air ducts are located at the side of the unit 
and are equipped with rubber seals for airtight connection to the air ducts. 

External rotor motor and centrifugal impeller with forward curved blades are 
used for air supply and exhaust. 

The motors are equipped with integrated   overheating protection with 

automatic restart and ball bearings for longer service life. The unit is equipped 
with two backdraft dampers,  one located in the supply and the other one in 
the exhaust air duct. 

3-step speed control is performed with the CDP-3/5 external speed switch. 

The plate cross-fl ow aluminium heat exchanger is used for heat recovery in 
the unit. The drain pan under the heat exchanger block is used for condensate 
collection and drainage. 

The heat exchanger is equipped with a freeze protection system. 

Two built-in panel fi lters with fi ltering class G4 provide effi

  cient supply and 

extract air fi ltration.

OPERATING LOGIC

Clean cold air from outside fl ows through the air duct to the heat exchanger, 
where from it is moved to the room with the supply fan.

Warm stale air is extracted from the room with the exhaust fan and is moved 
through the air ducts to the heat exchanger, where is transfers its heat energy 
to the intake air. After that it is exhausted outside. 

Heat energy of warm and humid extract air is transferred to the cold intake 
air. The air fl ows are fully separated within the heat exchanger. 

Heat recovery minimizes heat losses caused by traditional window ventilation 
and saves energy. 

In summer the heat exchanger performs reverse and transfers cold air from 
the cooled extract air for warming up intake air. This contributes to better 
performance of the air conditioner in ventilated premises.

The freeze protection thermostat which prevents the heat exchanger icing is 
installed in the exhaust air duct. In case of a freezing danger the thermostat 
turns the supply fan off  to let the heat exchanger get warmed with warm 
extract air fl ow. Turn the thermostat control knob to set a thermostat set 
point. 

The factory temperature setting is +3 °C.

SUPPLY AIR

EXTRACT AIR

EXHAUST AIR

INTAKE AIR

Exhaust fan 

Supply filter 
Drain pan 

Thermostat

Heat exchanger 

Extract filter

Supply fan

DELIVERY SET

 

Air handling unit - 1 item;

 

Operation manual - 1 item;

 

Speed switch - 1 item;

 

Packing - 1 item. 

 

                 WARNING

                                   

                                   

Make sure the unit has no visible transport damages while accepting the goods. Check the ordered and the delivered goods for 

                                   compliance.

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Summary of Contents for KOMFORT Ultra D105-A

Page 1: ...OPERATION MANUAL KOMFORT Ultra D105 A COMPACT AIR HANDLING UNIT WITH HEAT RECOVERY ...

Page 2: ... and storage rules 3 Manufacturer s warranty 4 Design 4 Operating logic 4 Delivery set 5 Technical data 6 Mounting 7 Condensate drainage 7 Connection to power mains 8 Unit control 9 Maintenance 11 Troubleshooting and fault handling 12 Acceptance certificate 12 Connection certificate 12 Warranty card CONTENTS ...

Page 3: ...in a flammable or explosive medium Fulfil the operation manual requirements to ensure a trouble free and long service life of the unit TRANSPORTATION AND STORAGE RULES Transportation of the unit is allowed by any vehicle provided the unit is transported in the original package and is protected against weather and mechanical damages Use hoist machinery for handling and transportation to prevent pos...

Page 4: ...on OPERATING LOGIC Clean cold air from outside flows through the air duct to the heat exchanger where from it is moved to the room with the supply fan Warm stale air is extracted from the room with the exhaust fan and is moved through the air ducts to the heat exchanger where is transfers its heat energy to the intake air After that it is exhausted outside Heat energy of warm and humid extract air...

Page 5: ...ssure level at 3 m distance dBA 24 32 41 Transported air temperature C 25 up to 50 Casing material Zinc aluminium Insulation 15 mm PE foam film Filter extract supply G4 Replaceable filter FP Ultra D105 A Connected air duct diameter mm Ø125 Weight kg 13 Heat recovery efficiency 65 up to 76 Heat exchanger type cross flow Heat exchanger material aluminium extra replaceable filters are special accesso...

Page 6: ...ting position must provide condensate drainage and access to the terminal box for electric connection and access to the service panel for maintenance and filter replacement While mounting install a ventilation grille an outer hood a disk valve or any other protecting device at outlet from the air duct with a mesh width not exceeding 12 5 mm min 400 mm min 10 mm min 300 mm Washer Nut Vibration abso...

Page 7: ...n pipe Drain hose U trap Drain hose Sewage system min 3 WARNING In case of several unit mounting connect each unit to an individual U trap Direct condensate withdrawal with no connection to the drain system is not allowed Fig 4 Condensate drainage CONNECTION TO POWER MAINS WARNING Read the operation manual prior to any electric installations Connection of the unit to power mains is allowed by a qu...

Page 8: ...esignation fig 5 Connect all the control and power conductors in compliance with the terminal marking and polarity The rating plate with a terminal designation is placed inside of the terminal box The terminal clamp marking corresponds to the marking on the wiring diagram Route the conductors to the terminal box through the electric lead in on the unit panel to preserve the electrical protection c...

Page 9: ...omatic switch Fulfil the unit maintenance 3 4 times per year The unit technical maintenance includes regular cleaning and other works 1 Filter maintenance 3 4 times per year Dirty filters increase air resistance and decrease supply air Clean the filter with a vacuum cleaner or flush it with water After two consecutive cleanings the filter must be replaced Install dry filters only Contact a local d...

Page 10: ... into the unit which results in the unit capacity decrease Clean the fan with a soft cloth or a brush Cleaning with water abrasive detergents sharp object or chemicals is not allowed 4 Condensate drain system maintenance once per year Extract air particles may accumulate in the condensate drain system and cause its clogging Pour a drain pan under the unit with water to check free water flow Clean ...

Page 11: ...clean the air dampers the supply diffusers the exhaust grilles to ensure free air flow The speed switch is defective Turn the unit off and contact your seller for troubleshooting Low supply air temperature The extract filter is soiled Clean or replace the extract filter The heat exchanger is iced Check the heat exchanger condition Shutdown the unit if required and turn it on after the freezing dan...

Page 12: ...ge Directive 2006 95 EC 73 23 EEC and CE marking Directive 93 68 EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility This certificate is issued following test carried out on samples of the product referred to above Approval mark Manufacturing date ____________________ Company Name Date Signature The air handling unit with heat recovery KOMFORT Ultra ...

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Page 16: ...www blaubergventilatoren de Komfort_Ultra_D105A_v 1 4 _EN ...

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