Blastrac BMS-150 Service Manual Download | Manualshive

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Fig. 02 Swivel arm (Rotating arm)

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Summary of Contents for BMS-150

Page 1: ...SERVICE MANUAL BMS 150 VERSION 1 1 ...

Page 2: ...e initial operation on By Date of initial operation Serial number Year of manufacture Inspection comments Recurring inspections maintenance log Date Hour counter Findings Repairs Cleaning Test on By Competent person 2 ...

Page 3: ...g 08 Wheel Hub 18 Fig 09 Controls 19 Fig 10 Blades 21 Fig 11 Blade Holders 21 Fig 12 Chisels 22 Fig 13 Miscellaneous 22 Fig 14 Work guide for changing parts 23 14 1 Dismounting the cylinders 23 14 2 Mount axle in the lifting arm 28 14 3 Removing the lifting arm 29 14 4 Remove drive motor 33 14 5 Remove joystick from the BMS 150 38 14 6 Adjust the spring tension of the cable reel 41 14 7 Changing t...

Page 4: ...Fig 01 BMS 150 Overview 4 ...

Page 5: ...70 535211201 Main frame BMS 150 1 5 E14768 534781301 Protection strip 4 6 E14291 534887601 Swivel castor 2 7 E03185 1 533437001 Weight Optional 6 8 E14784 535171001 Weight lock Optional 2 9 E14259 535261501 Lock handle 1 10 E12966 534616801 Handle 8 5 x151 2 11 E14272 535165201 Door electric box 1 12 E11187 533267601 Shock absorber type D D30 20 M8X20 2 13 E07008 533088801 Chain 763 4 mm 1 14 E031...

Page 6: ...Fig 02 Swivel arm Rotating arm 6 ...

Page 7: ...759 533289101 Key for deadman switch 1 8 BG11760 533387401 Deadman switch NC NC For E versions 1 9 M4x35 hexagon socket head cap 2 10 E14445 535206001 Locking lever 1 11 E14265 534881201 Swivel arm bracket 1 12 E13826 534758901 Plain bearing 1 13 M35x1 5 slotted nut 1 14 M8 washer 1 15 M8x65 Hexagon bolt 1 16 M10x80 Hexagon socket head cap 1 17 M10 washer 1 18 M10 washer 3xd 1 Nylon 2 19 E14279 53...

Page 8: ...Fig 03 Swivel arm cable roll bracket 8 ...

Page 9: ...A40AN Orange 1 6 E14383 535255601 Tool box 1 7 E14391 535158801 Cover toolbox 1 8 E12404 533565401 Hinge 40 40 combined studs and holes 2 9 E10203 533213301 Magnet ø40x8mm 1 10 E14277 534662401 Led light 1 11 M12x40 hexagon bolt 2 12 E11543 533250601 Mounting Bush 2 13 M12 washer 4 14 M12 plastic insert nut 2 15 E13811 534691001 M8x20 knob 2 16 M8 plastic insert nut 8 17 M8 washer 16 18 M8x50 Hexa...

Page 10: ...Fig 04 Top frame 10 ...

Page 11: ...n head screw with flange 6 4 M12x40 Hexagon bolt 2 5 M12 spring lock washer 2 6 M12 plain washer 2 7 E11543 533250601 Mounting bush 2 8 M12x40 hexagon bolt 4 9 M12 spring lock washer 2 10 M12 plain washer 2 11 E11543 533250601 Mounting bush 2 12 E14499 535180201 Foot plate 1 13 E14498 535180701 Foot plate steel 1 14 M6x16 countersunk head screw 6 11 ...

Page 12: ...Fig 05 Drive wheels left and right 12 ...

Page 13: ... 1 222 2471 UB 534361001 Pivot bearing FY 40 TR 1 2 Key 8x7x100 1 3 E13971 535165901 Driving axle 1 4 E09169 533768901 Wheel complete BMS 150 1 5 BE0026 533250701 M12 plain washer 5 6 BE0027 533288701 M12 spring lock washer 5 7 BE0036 533855701 M12x40 Hexagon head screw 5 13 ...

Page 14: ...Fig 06 Motor compartment 14 ...

Page 15: ...34672901 Distance axle 1 5 E13970 535211201 Main frame BMS 150 1 6 E14277 534662401 Led light 2 7 E15580 535192201 Headlight cover 2 Valid from SERIAL NUMBERS 32007 B and HIGHER Item Blastrac PN HQV PN Description Qty 1 E14778 1 Brake resistor 2 2 E13966 1 534525301 Drive motor 1 1kW 3x230 400V 50 60Hz 2 3 E14295 534260701 Actuator mounting bracket 1 4 E14444 534672901 Distance axle 1 5 E13970 535...

Page 16: ...Fig 07 Cutting head 16 ...

Page 17: ...496 534837501 Shoulder bolt M20 24x70 2 13 Linch pin 4 5 2 14 E14444 534672901 Locking axle 1 15 E14547 534423801 Linch pin 2 16 M10x30 bolt 2 17 M10 washer Ø30 2 18 E14443 534423701 Cutting head axle 1 19 E14386 534863601 Spacer ring 2 20 M8x25 countersunk head screw 4 21 E14549 534415601 Dust collector cover 1 22 E14493 534541501 Deflector with dust control 1 23 E12306 533271701 HD fast locking ...

Page 18: ...1123 534676201 M10 12x12 hexagon shoulder bolt 2 5 BE0026 533250701 M12 plain washer 2 6 M12x80 Hexagon bolt 2 7 E14292 534943101 Wheel with bushes 2 8 E14424 535163401 Distance axle 1 9 M8 nut 2 10 E11187 533267601 Shock absorber type D 2 11 B20091 534868201 Spring 1 12 E14259 535261501 Lock handle 1 13 BE1123 534676201 M10 12x12 hexagon shoulder bolt 3 18 ...

Page 19: ...Fig 09 Controls 19 ...

Page 20: ...ead screw with flange 16 7 E14267 535154001 Control box LH 1 8 E14275 535158601 Cover control box 2 9 E17456 Round green illuminated pushbutton spring return 1 10 E17454 Round red pushbutton spring return 1 11 E17455 Round green illuminated pushbutton push to release 1 12 E14274 535145601 Control box RH 1 13 E13003 534959901 Red EM stop switch turn release 1 14 E05072 533536401 Red light block wit...

Page 21: ...76 x 2 5 mm Blastrac PN E09530 E09533 HQV PN 534825501 534826101 Self Scoring Blade 152 x 76 x 1 5 mm Self Scoring Blade 305 x 76 x 1 5 mm Fig 11 Blade holders Blastrac PN E14282 E09630 E09631 HQV PN 534904401 533335701 533090301 Support for Chisel or Blade Holder Stripper Blade holder 152 mm Stripper Blade Holder 203 mm Blastrac PN E09632 E09633 E09634 HQV PN 533495601 533110301 534329201 Strippe...

Page 22: ...sel 152 x 12 mm Heavy Duty Chisel 51 x 12 mm Heavy Duty Chisel 152 x 12 mm Fig 13 Miscellaneous Blastrac PN E10000 BOX E10000 E14815 E14697 E12133 HQV PN 534901301 534901301 534901301 534901301 534901301 Empty Toolbox 760 x 300 x 235 mm Toolbox Complete 760 x 300 x 235 mm Weight Kit Of 115 kg Wheel weights 10 x 8 5 kg Front wheel Dolly 22 ...

Page 23: ...efore any maintenance is started Make sure the machine is standing stable on the ground And prevent the BMS 150 of tilting 14 1 Dismounting the cylinders Make sure the Cable system is folded down see chapter 5 5 from the manual Folding the BMS 150 Cable system folded down Dismount the M12 bolt 23 ...

Page 24: ... Tilt the top frame And secure the top frame by using the M12 bolt Unscrew the Bolt from the actuator mounting bracket 24 PUT IN M12 Bolt ...

Page 25: ... Unscrew the bolt from the lifting arm Disconnect the plug Now you can remove the cylinder from the BMS 150 25 ...

Page 26: ...Dismount the cylinder used for changing the angle of the tool Disconnect the plug Unscrew the highlighted bolt from the bracket Unscrew the highlighted bolt 26 ...

Page 27: ... Remove the cylinder from the BMS 150 27 ...

Page 28: ...e cylinder is not functioning You can still work when you mount the axle First take out the cylinder Chapter 14 1 Take out the axle Highlighted in green Mount the axle in the holes of the lifting arm and frame and secure the axle with 2 pins 28 ...

Page 29: ... 14 3 Removing the lifting arm Make sure the Cable system is folded down see chapter Folding the BMS 150 in the Operation Instruction Manual Cable system folded down Dismount the M12 bolt 29 ...

Page 30: ... Tilt the top frame And secure the top frame by using the M12 bolt Remove the highlighted Bolts Left and right 30 PUT IN M12 Bolt ...

Page 31: ... Unscrew the Bolt from the lifting arm 31 ...

Page 32: ... Remove the lifting arm from the BMS 150 For easier moving the lifting insert a lifting bolt M10 So you can lift the lifting arm with a crane 32 ...

Page 33: ...move drive motor Make sure the Cable system is folded down see chapter Folding the BMS 150 in the Operation Instruction Manual Make sure the BMS 150 is stable Cable system folded down Dismount the M12 bolt 33 ...

Page 34: ... Tilt the top frame And secure the top frame by using the M12 bolt Unscrew the highlighted bolts 34 PUT IN M12 Bolt ...

Page 35: ...the Cable system is folded down see chapter 5 5 Folding the BMS 150 Make sure the BMS 150 is stable and you can safely remove the wheel without the risk of tilting For example Use a piece of wood to support the BMS 150 Remove the wheel from the BMS 150 Unscrew the bolt from the wheel axle 35 ...

Page 36: ... Remove the wheel axle and bearing from the BMS 150 Unscrew the bolts from the drive motor 36 UNSCREW THE 4 BOLTS ...

Page 37: ... Disconnect the wires of the motor Remove the drive motor from the BMS 150 Note To remove the other drive motor you first need to remove the lifting arm Chapter 14 3 Removing the lifting arm 37 ...

Page 38: ...14 5 Remove joystick from the BMS 150 Cable system folded down Dismount the M12 bolt 38 ...

Page 39: ... Tilt the top frame And secure the top frame by using the M12 bolt Remove the highlighted plate by unscrewing the 4 M5x10 bolts 39 PUT IN M12 Bolt ...

Page 40: ... Unscrew the highlighted M5x10 Bolts 4 Pull out the joystick Remove the joystick from the bottom plate By unscrewing the 4 bolts Dis connect the plug of the joystick 40 ...

Page 41: ...eel Insert an tommy bar and hold the tommy bar firmly Then remove the two screws and turn in the direction of the arrow as shown in the picture counter clock wise Tension the spring one whole turn 360 at the time And check the cable reel To lower the tension turn the tommy bar clockwise When the tension is good mount the screws again Mount the two connection strips again 41 ...

Page 42: ...14 7 Changing the spring of the cable reel Remove the two connection strips And move the seat forwards Make sure the cable is in place and fully recoiled on the cable reel 42 ...

Page 43: ...e stand Step 2 Remove the spring hub Step 3 Remove the cover from the spring NOTE Check the rivet which holds the spring together and is positioned at the spring periphery If the rivet is damaged the spring must not me removed from the drum The drum including spring must in that case be changed as one unit 43 ...

Page 44: ...Step 4 Fit the plastic stripes to the spring The stripes comes in the package together with the new spring Step 5 Remove the damaged spring 44 ...

Page 45: ...stripes Refit the cover and the spring hub Step 8 Remount the drum in the stand Put the cable through the outlet and mount the cable stop Step 9 Mount the reel back on the BMS 150 Step 10 Tighten the spring by turning the hub with a tommy bar 2 4 turns Chapter 14 6 45 ...

Page 46: ...14 8 Changing the electric cable 46 ...

Page 47: ...stribution cable from the drum shaft 19 Strip the conductor lengths on the new cable according to the figure Measure the lengths L1 and L2 on the old cable 20 Fit the new cable Black gey brown conductor to the thermal overload protector Blue yellow green conductor through the drum shaft 21 Fit the thermal overload protector cover 22 Fit the ratchet plate 23 Fit the earthring plate 24 Fit the earth...

Page 48: ... Str 15 50829 Köln Tel 49 0 221 709032 0 Fax 49 0 221 709032 22 Email info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA BLASTRAC SPAIN SALES SERVICE CENTRE Calle del Estío 9 E 28500 Arganda del Rey Madrid Tel 34 91 660 10 65 Fax 34 91 672 72 11 Email ...

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