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Blastrac BMP-E165, Operating Instructions Manual

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Operating Instructions                 

BMP-E165

Section 7 – Maintenance              

April 2006

 

©Blastrac  April 

2006 

32

Section 7 
 
7.1 Information 
 
7.2 

Maintenance and Inspection List 

 
7.3 Repairs 
 
7.4 Scarifier 

Drum 

 
7.5 

Equipment for the Scarifier Drum 

 
7.6 

Replacing the Scarifier Drum 

 
7.7 

Influencing the Scarifying Pattern 

 
7.8 Gear 

Belt 

 
7.9 Motor 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for BMP-E165

Page 1: ...MODEL BMP E165 April 2006...

Page 2: ...ac April 2006 1 Section 1 1 1 Warnings and Symbols 1 2 Statutory Safety Considerations 1 3 Primary Safety Considerations 1 4 Safety Selecting Personnel and Their Qualifications 1 5 Safety Consideratio...

Page 3: ...site safety and accident prevention regulations Information directions and cautions to help prevent injury to persons or damage to property Warning of dangerous voltages or potentially dangerous volt...

Page 4: ...ns In addition to these Manual instructions and cautions all statutory and other binding law accident prevention regulations such as OSHA state and or local entity articles should be a part of operato...

Page 5: ...on can be safe if rules and good practices are observed 1 It should be standard practice that if damage to an electrical element of the machine occurs i e control panel cable etc the repair must be im...

Page 6: ...eep the Instruction Manual in good condition and with the machine Only personnel trained in this manner should operate this equipment Alterations extensions and conversions of the Blastrac equipment r...

Page 7: ...ntravene safety regulations Personnel in training or under instruction may only operate the machine under the supervision of an experienced person Both supervisory and operating personnel should be fa...

Page 8: ...resent Examples would include Electrically the Main switch is disconnected locked out and tagged out Mechanically the machine and all parts of it are secure i e lids cannot fall wheels cannot roll etc...

Page 9: ...ach transport and at least once a day for external damage and defects As defects or problems are found qualified personnel MUST correct them immediately In the event of an emergency the operator shoul...

Page 10: ...nly and with the machine power switch turned off To protect against unnecessary damage ensure that no vehicles such as forklift trucks can drive over the electrical cable or the dust hose Electrical c...

Page 11: ...the BMP E165 which minimizes mechanical and electrical hazards The BMP E165 should be put into Maintenance Mode prior to making adjustments or attempting any maintenance The steps for placing the BMP...

Page 12: ...ructions BMP E165 Section 2 Technical Data April 2006 Blastrac April 2006 11 Section 2 2 1 Machine Specifications 2 2 Motor Specifications 2 3 Applications and Proper Use 2 4 Power Requirements for El...

Page 13: ...imeters Machine Dimensions Length 29 5 Width 15 5 Height 36 1 4 Weight with drum 76 lbs Working Width 10 Drive Manual 2 2 Motor Specifications Electric Power 1 5hp 115V 60 HZ 15 A 2 3 Applications and...

Page 14: ...rements for Electric Machine If the machine is to be operated with a generator the generator must be connected in accordance with the National Electric Code NEC Particular attention must be given to t...

Page 15: ...Section 3 General Information April 2006 Blastrac April 2006 14 Section 3 3 1 Description of Machine 3 2 Electrical Control Operating Elements 3 3 Mechanical Operating Elements 3 4 Scarifier Drum Deta...

Page 16: ...djustment handle of the machine assures that the subsurface is protected Fitted with the appropriate scarifier cutters the BMP E165 scarifiers can be used for various applications for example Scarifyi...

Page 17: ...rating Instructions BMP E165 Section 3 General Information April 2006 Blastrac April 2006 16 1 2 3 4 Fig 3 1 1 Control panel 2 Dust Collector Connection 3 Depth Setting Adjustment Wheel 4 Machine Hous...

Page 18: ...n This button is provided to turn the machine on Before switching the machine on tip the machine back slightly to lift the scarifier drum off of the work surface in order to prevent the motor from sta...

Page 19: ...deep enough so that the scarifier cutters are thrown up without obstruction through centrifugal force and can turn freely on their individual shaft If the depth setting has been set correctly the sca...

Page 20: ...Operating Instructions BMP E165 Section 3 General Information April 2006 Blastrac April 2006 19 3 4 Scarifier Drum Details cont d 1 2 3 4 5 1 Drum 2 Shaft 3 Shaft Retainer 4 Screw 5 Lockwasher...

Page 21: ...BMP E165 Section 4 Transport April 2006 Blastrac April 2006 20 Section 4 4 1 Transporting the Machine 4 2 Moving the Machine by Hand 4 3 Transporting with Lifting Gear 4 4 Procedure for Moving the Mac...

Page 22: ...ng the Machine by Hand Before moving the machine tip the machine back slightly to remove the scarifier drum from the work surface See Section 3 1 Description of Machine With the scarifier drum raised...

Page 23: ...Operating Instructions BMP E165 Section 5 Preparation and Starting April 2006 Blastrac April 2006 22 Section 5 5 1 Preparations for Starting 5 2 Starting 5 3 Stopping Switching Off...

Page 24: ...he electrical connections for dirt and deposits of foreign material h Check the electric motor for dirt and other contaminants i Bring the scarifier and the dust collector to the surface to be scarifi...

Page 25: ...otection and safety shoes The operator must wear close fitting protective clothing All persons in the vicinity of the machine when it is operating must wear a respirator Before starting the machine op...

Page 26: ...h can now be set by means of the depth setting adjustment wheel Slowly increase the depth setting until the desire surface profile is being obtained If excessive dust is generated verify that the dust...

Page 27: ...er from the scarifier c Turn the dust collector to the Off position d If the BMP E165 scarifier is to be switched off for a long period of time cover the scarifier with a plastic sheet or tarp Make su...

Page 28: ...006 Blastrac February 2006 27 Section 6 6 1 Normal Operation 6 2 Information on the Drive Speed 6 3 Recommended Scarifying Direction 6 4 What to do When Faults Occur Emergency Stop 6 5 Restarting Afte...

Page 29: ...lectrical cable or the dust hose 6 2 Information on the Drive Speed Choosing the correct drive speed is crucial in order to obtain the desired surface profile If the surface is uneven e g different de...

Page 30: ...e other end to the dust collector 3 Start both machines For further details see Section 5 Preparation Starting 4 The scarifier should be driven in a back and forth direction away from the dust collect...

Page 31: ...regulations such as OSHA state and or local entity articles should be a part of operator training This type of obligation may govern i e handling of hazardous materials or wearing personal safety equ...

Page 32: ...Safety Precautions Before Storing 1 Switch the machine off See Section 5 3 Stopping Switching Off 2 Protect electric motors against moisture heat dust and impact 3 Clean the machine and cover it with...

Page 33: ...il 2006 Blastrac April 2006 32 Section 7 7 1 Information 7 2 Maintenance and Inspection List 7 3 Repairs 7 4 Scarifier Drum 7 5 Equipment for the Scarifier Drum 7 6 Replacing the Scarifier Drum 7 7 In...

Page 34: ...s information on schedules inspections and maintenance for normal operation The schedule is based on daily use of the machine If the number of working hours shown here is not reached in the correspond...

Page 35: ...r damage Verify that there is no foreign material in the scarifier drum Verify that the dust container of the dust collector is empty Check the scarifier drum lateral axle scarifier cutters and housin...

Page 36: ...e Section 1 7 Maintenance Mode Use original Blastrac replacement parts only 7 4 Scarifier Drum The scarifier drum is a highly stressed component of the machine and special attention should be paid to...

Page 37: ...alanced machine operation and excessive wear Incorrect assembly of OEM machine parts and components voids the equipment warranty Use of non OEM parts and cutters voids the equipment warranty 7 5 Equip...

Page 38: ...Pull the scarifier drum off of the drive shaft Installation 1 Clean the drive shaft and grease it evenly 2 Slide the scarifier drum onto the drive shaft until it comes to a stop When fitting the side...

Page 39: ...trac April 2006 38 7 7 Influencing the Scarifying Pattern cont d After fitting new or different scarifier cutters onto the machine always check the scarifying pattern This is the only way to ensure op...

Page 40: ...Operating Instructions BMP E165 Section 8 Electrical April 2006 Blastrac April 2006 39 Section 8 8 1 Circuit Diagrams...

Page 41: ...or disconnected from the machine Set the machine into the Maintenance Mode See Section 1 7 Maintenance Mode Work on the machine s electrical equipment must only be carried out by a qualified electrici...

Page 42: ...Operating Instructions BMP E165 Section 8 Electrical April 2006 Blastrac April 2006 41 Schematic...

Page 43: ...Operating Instructions BMP E165 Section 8 Electrical April 2006 Blastrac April 2006 42 Device Settings...

Page 44: ...Operating Instructions BMP E165 Section 9 Troubleshooting April 2006 Blastrac April 2006 43 Section 9 9 1 Troubleshooting...

Page 45: ...motor Check drive shaft bearing and replace if necessary Check gear belt tension and alter if necessary Replace motor Controller cannot be switched on NOTE Only a qualified electrician should trouble...

Page 46: ...Operating Instructions BMP E165 Section 10 Spare Parts April 2006 Blastrac April 2006 45 Section 10 10 1 Recommended Spare Parts List 10 2 Cutter Drum Components 10 3 General Assembly...

Page 47: ...165 080 drum body without shafts RS 165 079 shaft retaining plate drum RS 165 077 lock washer for drum screw RS 165 078 retainer plate screw RS 165 0661 drive belt electric machine RS 165 0682 bearing...

Page 48: ...Operating Instructions BMP E165 Section 10 Spare Parts April 2006 Blastrac April 2006 47 10 2 Cutter Drum Components...

Page 49: ...n 1 3mm To avoid an unbalanced scarifier drum each shaft must have the same number of cutters and spacers ITEM QUANTITY CATALOG NUMBER DESCRIPTION 1 82 AT 999 6851 CUTTER TSR3 5 2 293 AT 999 664 WASHE...

Page 50: ...Operating Instructions BMP E165 Section 10 Spare Parts April 2006 Blastrac April 2006 49 10 2 General Assembly...

Page 51: ...37600 WASHR LOCK SPRG M6 27 2 5001730 SCR CAP HEX 0 250 20 X 0 625 28 1 5024020 WASHR FENDER 1 4 29 2 P004034 NUT FLANGE 0 250 20UNC SERRATED 30 1 5034760 SCR CAP SOC 0 312 18 X 2 750 GR8 31 3 5001910...

Page 52: ...April 2006 Blastrac April 2006 51 EXPLODED VIEW 1 2 7 17 32 EXPLODED VIEW 1 2 A DETAIL A 1 1 1 18 30 1 14 2 2 27 6 40 40 19 41 38 39 42 39 3 37 43 44 44 22 5 4 27 6 34 35 29 35 33 40 4 11 23 15 32 33...

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