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201-A00     page 11/12

 

TROUBLESHOOTING        

continued

 

 

Reduced Capacity 

1.  Pump speed too low. 

2.  Suction valves not fully open. 

3.  Air leaks in the suction line. 

4.  Excessive restriction in the suction line (i.e.: undersized piping, too many elbows & 

fittings, clogged strainer, etc.). 

5.  Damaged or worn parts. 

6.  Excessive restriction in discharge line causing partial flow through the relief valve. 

7.  Relief Valve worn, set too low, or not seating properly. 

8.  Vanes installed incorrectly (see "Vane Replacement"). 

Noise 

1.  Excessive vacuum on the pump due to: 

a.  Undersized or restricted fittings in the suction line. 

b.  Pump speed too fast for the viscosity or volatility of the liquid. 

c. 

Pump too far from fluid source. 

2.  Running the pump for extended periods with a closed discharge line. 

3.  Pump not securely mounted. 

4.  Improper drive line (see "Pump Drive"). 

5.  Bearings worn or damaged. 

6.  Vibration from improperly anchored piping. 

7.  Bent shaft, or drive coupling misaligned. 

8.  Excessively worn rotor. 

9.  Malfunctioning valve in the system. 

10.  Relief valve setting too low. 

11.  Damaged vanes (see following category). 

Damaged Vanes 

1. Foreign 

objects 

entering the pump. 

2.  Running the pump dry for extended periods of time. 

3. Cavitation. 

4.  Viscosity too high for the vanes and /or the pump speed. 

5. Incompatibility 

with the liquids pumped. 

6. Excessive 

heat. 

7.  Worn or bent push rods, or worn push rod holes. 

8.  Settled or solidified material in the pump at start-up. 

9.  Hydraulic hammer - pressure spikes. 

10.   Vanes installed incorrectly (see"Vane Replacement"). 

Broken Shaft 

1. Foreign 

objects 

entering the pump. 

2.  Viscosity too high for the pump speed. 

3.  Relief valve not opening. 

4.  Hydraulic hammer - pressure spikes. 

5. Pump/driver 

misalignment. 

6.  Excessively worn vanes or vane slots. 

7.  Settled or solidified material in the pump at start-up. 

Mechanical Seal Leakage 

1.  O-rings not compatible with the liquids pumped. 

2.  O-rings nicked, cut or twisted. 

3.  Shaft at seal area damaged, worn or dirty. 

4.  Ball bearings overgreased. 

5. Excessive 

cavitation. 

6.  Mechanical seal faces cracked, scratched, pitted or dirty. 

 
 
 
 
 
 

Summary of Contents for TX1.5

Page 1: ...10 SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death...

Page 2: ...operty damage or death Hazardous machinery can cause serious personal injury Do not operate without guard in place PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial nu...

Page 3: ...pported Mounting the pump with the cylinder feet down or with the intake port up is recommended for thorough draining of the pump PUMP DRIVE The pump may be driven by a power take off through universa...

Page 4: ...ON NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION TXD Models The TXD pump models are equipped with a double ended...

Page 5: ...discharge lines 2 Start the pump Priming should occur within one minute 3 Check the vacuum and pressure gauges to ensure the system is operating within expected parameters Record the gauge readings i...

Page 6: ...efore adjusting pump relief valve can cause severe personal injury or death Hazardous Machinery can cause severe personal injury or death Incorrect settings of the pressure relief valve can cause pump...

Page 7: ...nings as presented in this manual STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and conditions LUBRICATION NOTICE To avoid possible e...

Page 8: ...s 28 and slide the outboard bearing cover 27A and gasket 26 off the shaft Discard the bearing cover gasket 4 If equipped with locknuts and lockwashers 24A 24B a Bend up the engaged lockwasher tang and...

Page 9: ...emaining vanes into the top positions of the rotor Rotate the shaft by hand to engage the drive tangs of the seal jacket in the rotor slots 9 Install the inboard head 20 mechanical seal and bearing as...

Page 10: ...r can cause serious personal injury major property damage or death Do not operate without guard in place 18 RELIEF VALVE ASSEMBLY If the pump is equipped with a Blackmer air valve refer to setting and...

Page 11: ...oupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Damaged vanes see following category Damaged Vanes 1 Foreign objects entering the pu...

Page 12: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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