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MAINTENANCE

Important:

 

Use only

 good grade hydraulic jack oil. Avoid mixing different types of fluid and 

Never

 use brake fluid, 

turbine oil, transmission fluid, motor oil or glycerin. Improper fluid can cause failure of the jack and the potential for 

sudden and immediate loss of load. We recommend Hein-Werner HW93291 or equivalent.

Adding oil

1. With ram plunger fully lowered and air supply disconnected, set jack in its upright, level position. Remove oil filler 

screw.

2. 

Fill with oil until just below the rim of the oil filler hole. Reinstall the oil filler screw.  

Changing oil

For best performance and longest life, replace the complete fluid supply at least once per year.

1. With ram plunger fully lowered and air supply disconnected, remove the oil filler screw.

2. Lay the jack on its side and drain the fluid into a suitable container.

    Note: 

Dispose of hydraulic oil in accordance with 

    local regulations.
3. 

Fill with oil until just below the rim of the oil filler hole. Reinstall the oil filler screw.

Lubrication

Air pump should be internally lubricated before each use. Use good quality air tool lubricant. If no inline oiler is used, 

pour a teaspoon of air tool oil into the air control valve inlet. Operate the jack with air pressure to fully distribute the 

oil inside the air motor.

Cleaning

Periodically check the ram for signs of rust/corrosion. Clean as needed and wipe with oily cloth.

Note: 

Never use sandpaper or abrasive material on ram surface! 

Storage

When not in use, store the jack with ram plunger fully retracted and air supply disconnected.

5

TROUBLESHOOTING 

Symptom

Possible Causes

Corrective Action

Jack will not lift load

• Release valve not tightly closed

• Overload condition

• Air pressure inadequate

• Ensure release valve tightly closed

• Remedy overload condition

 

Ensure adequate air pressure

Jack will lift, but not maintain 

pressure

 

Release valve not tightly closed

• Hydraulic unit malfunction

 

Ensure release valve tightly closed

• Discontinue use, contact 

Blackhawk Technical Service

Jack will not lower after unloading

• Reservoir overfilled

• Drain fluid to proper level

Poor lift performance

• Fluid level low

 

Air trapped in system

• Ensure proper fluid level

 

With ram fully retracted, remove oil 

filler screw to let pressurized air 

escape. Reinstall oil filler screw

 Will not lift to full extension

• Fluid level low

• Ensure proper fluid level

Summary of Contents for BH2500

Page 1: ...anual and follow all the Safety Rules and Operating Instructions before using this product ADVERTENCIA Leer comprender y seguir las instrucci nes antes de utilizar el aparato El manual de instrucci ne...

Page 2: ...ION Before Use 1 Verify that the product and the application are compatible if in doubt contact Customer Support 816 891 6390 2 Before using this product read the operator s manual completely and fami...

Page 3: ...eight Max Height Hydraulic Lift Volume Hyd Oil Net Weight BH2500 50 Ton 10 7 8 x 7 3 8 2 1 2 12 19 7 1650 mL 129 lb Figure 1 BH2500 Nomenclature Quick Connector Air Hose Handle Lift Control Valve Rele...

Page 4: ...another jack to raise the vehicle high enough to reinstall jack stands b Remove the affected jack and then the stands c Lower the load by turning the release valve counter clockwise but no more than 1...

Page 5: ...od quality air tool lubricant If no inline oiler is used pour a teaspoon of air tool oil into the air control valve inlet Operate the jack with air pressure to fully distribute the oil inside the air...

Page 6: ...illustrated as a convenient reference of location and position in the assembly sequence When ordering parts give Model number serial number and parts description Call or write for current pricing SFA...

Page 7: ...U cup 1 16 N A Cylinder 1 17 O ring 1 18 532 8 0050 024 Filter 1 19 N A Base 1 20 238 6 1701 403 Release Valve 1 21 Oil Seal 1 22 601 7 0008 009 Steel Ball 1 23 503 9 0067 103 Stud 1 24 644 1 0080 031...

Page 8: ...S WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPL...

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