Black Horse Model Westland Lysander Instruction Manual Book Download Page 3

3

 

To  avoid  scratching  your  new  airplane,  do  not 

unwrap the pieces until they are needed for assembly. 

Cover your workbench with an old towel or brown paper, 

both to protect the aircraft and to protect the table. Keep 

a couple of jars or bowls handy to hold the small parts 

after you open the bag.

SUGGESTION

 

Please trial fit all the parts. Make sure you have the 

correct parts and that they fit and are aligned properly 

before gluing! This will assure proper assembly. 

is 

This kit

 

hand made from natural materials, every plane is unique 

and minor adjustments may have to be made.  However, 

you should find the fit superior and assembly simple.
 

The painted and plastic parts used in this kit are fuel 

proof.  However,  they  are  not  tolerant  of  many  harsh 

chemicals including the following: paint thinner, C/A glue 

accelerator, C/A glue debonder and acetone. Do not let 

these chemicals come in contact with the colors on the 

covering and the plastic parts.

 

Caution:

This model is not a toy! 

 

 

If you are a beginner to this type of powered model, 

please  ask  an  experienced  model  flyer  for  help  and 

support. If you attempt to operate the model without 

NOTE:

Black  Horse  Model  guarantees  the  component 

parts in this kit to be free from defects in both material 

and  workmanship  at  the  date  of  purchase  by  the 

purchaser.

This warranty does not cover cosmetic damage or 

damage due to acts of God, accident, misuse, abuse, 

negligence, commercial use, or modification of or to any 

part of the Product.

This  warranty  does  not  cover  damage  due  to 

improper  installation,  operation,  maintenance,  or 

attempted  repair  by  anyone  other  than  Black  Horse 

Model.

Return only the component part that is defective in 

materials or workmanship. Please pack the unit carefully 

and insure it, as this warranty does not cover loss or 

damage in transit. 

WARRANTY

DISCLAIMER

Read  this  disclaimer  carefully  before  using  this 

product. Please strictly follow the instruction manual to 

assemble and use this.

In that Black Horse Model has no control over the 

final assembly or material used for final assembly, black 

Horse Model is not responsible for loss of use, or other 

incidental or consequential damages.

Furthermore,  Black  Horse  Model  cannot  be  held 

liable for personal injury or property damage caused by 

the use or misuse of Black Horse Model products. By the 

act  of  using  the  user-assembled  products,  the  user 

accepts all resulting liability.

knowing  what  you  are  doing  you  could  easily  injure 

yourself or somebody else. Please keep your safety and 

well-being in mind at all times.

 

Important:

 Before you start construction

 

Even  if  you  have  built  a  large  number  of  RC 

modelsplease read right through these instructions and 

check all the kit components against the parts list. We 

have taken great trouble to keep construction as simple 

as possible, without making any compromises in the area 

of safety.

 

Note regarding the film covering

 

Minor creases or bubbles may develop in the film 

covering due to major fluctuations in weather conditions 

(temperature, humidity etc.); in rare cases you may even 

find a slight warp in a component. These minor faults are 

in the nature of film-covered built-up wooden structures, 

and  can  easily  be  corrected  using  a  heat  gun,  as 

commonly used for modelling.

 

Creases: 

Blow warm air over the area and rub down 

with a soft cloth.

 

Wing  wrap: 

Hold  the  panel  twisted  gently  in  the 

opposite  direction  to  the  wrap,  and  apply  warm  air  to 

remove the creases from the covering.

 

Caution! 

do not heat the film more than is absolutely 

necessary. If the air or the iron is too hot, the film may melt 

and holes may be formed.
 

This model is highly pre-fabricated and can be built 

in a very short time. However, the work which you have to 

carry out is important and must be done carefully. The 

model will only be strong and fly well if you complete your 

tasks  competently  -  so  please  work  slowly  and 

accurately.

 

When self-tapping screws have to be screwed 

into wood, apply a little white glue to prevent them 

shaking loose: just squirt white glue into the hole 

and fit the screw

§

This model is not a toy and pilots must be over the 

age of 14.

§

Be  sure  that  no  other  flyers  are  using  your  radio 

frequency.

§

Do not smoke near fuel.

§

Store fuel in a cool, dry place, away from children 

and pets.

§

Wear safety glasses.

§

The glow plug clip must be securely attached to the 

glow plug.

§

Do not flip the propeller with your fingers.

§

Keep  loose  clothing  and  wires  away  from  the 

propeller.

§

Do not start the engine if people are near. Do not 

stand in line with the side of the propeller.

§

Make engine adjustments from behind the propeller 

only. Do not reach around the spinning propeller.

§

Moisture causes damage to electronics. Avoid water 

exposure to all equipment not specifically designed and 

protected for this purpose.

SAFETY PRECAUTION:

Instruction manual                 

WESTLAND LYSANDER                         Item code: BH170 

Summary of Contents for Westland Lysander

Page 1: ...grade for main gear included Parts listing required not included Radio 06 channels Servo 08 servos Engine 30 35 cc gas NGH 35cc recommended Motor Brushless outrunner 2500 3000W 245KV Propeller Suit wi...

Page 2: ...care here The number of times the same way Assembly in this case twice 2 Symbols used throughout this instruction manual comprise Symbols used throughout this instruction manual comprise 2 Warranty 3...

Page 3: ...act of using the user assembled products the user accepts all resulting liability knowing what you are doing you could easily injure yourself or somebody else Please keep your safety and well being i...

Page 4: ...pcs 190mm 2 pcs 220mm 4 pcs 540mm 2 pcs Motor Admiral GP26 6330 1 pcs 8 servos Size 39 9 x 20 1 x 38 1 mm Torque 4 8V 7 92kg cm 6V 9 43 kg cm Cut off excess B A Apply epoxy glue Apply threadlocker sc...

Page 5: ...ls 13a 13b 14a 14b 15b 15a 3x5mm Wheel Collar 2 9 2 M3 Metal Clevis 4 2 Cab link Locknut 3x12mm Cap Screw 4 2 2 4 4 2 4x6mm Socket Head Cap Screw 4 3mm Spring Washer 4 11 4 Aluminum Fuselage Strut Att...

Page 6: ...Instruction manual WESTLAND LYSANDER Item code BH170 WING PLASTIC LIGHT C A C A INSTALLING THE AILERONS AND FLAPS Aileron Flap Bottom view 6 8 69mm Pinned hinge 44mm Pinned hinge 8...

Page 7: ...tape the servo lead to the end of the thread carefully pull the thread out When you have pulled the servo lead out remove the masking tape and the servo lead from the thread 5 Place the servo into the...

Page 8: ...rew 2 For Flap 3mm Hex Nut 3mm Flat Washer 3x12mm Cap Screw 2 For Flap 114mm 2mm 2 6x80mm Cut off shaded portion carefully Assemble left and right sides the same way Drill holes using the stated in th...

Page 9: ...x10mm Tp Screw Screw 3x12mm Cap Screw 3mm Flat Washer 3mm Hex Nut 2 Aileron 2 Aileron 96mm 1 5mm 1 5mm 2mm 2 6x75mm Cut off shaded portion carefully Assemble left and right sides the same way Pay clos...

Page 10: ...ew 3x12mm Cap Screw 3x12mm Cap Screw Aileron 3x15mm Tp Screw Aileron Aileron Aileron Aileron Flap Flap Flap Assemble left and right sides the same way C A Apply instant glue C A glue super glue C A Cu...

Page 11: ...ecessary to fit your servos 2 Mount the servo to the tray using the mounting screws provided with your radio system o 90 approx 16mm 2mm 4 2mm 2mm For rudder servo INSTALLING THE FUSELAGE SERVOS Fusel...

Page 12: ...secure the wheel 5x65mm 5mm Hex Nut 5mm Flat Washer 5mm Flat Washer 3x5mm Wheel Collar 5mm Flat Washer 5mm Hex Nut 4 4mm Flat Washer 4 5x65mm Socket Head Cap Screw 2 4mm Spring Washer 4 4x20mm Cap Scr...

Page 13: ...SANDER Item code BH170 Secure the gear to the fuselage Fuselage side Bottom 4x20mm Cap Screw 4mm Spring Washer 4mm Flat Washer 2 5mm 3x10mm 3x10mm Cut off shaded portion carefully Drill holes using th...

Page 14: ...NSTALLING THE TAIL GEAR 1210mm Cable rod 2 4 4 1 47mm Wheels 5x25mm Socket Head Cap Screw 3x16mm Button Head Cap Screw 4 1 5mm Lock Nut 5x25mm Socket Head Cap Screw 5mm Lock Nut Screw 3mm Flat Washer...

Page 15: ...15 Instruction manual WESTLAND LYSANDER Item code BH170 2 1 3 4 5 Cable rod Crimp Cable rod Crimp 3mm Flat Washer 3mm Spring Washer 3x16mm Button Head Cap Screw Bottom View...

Page 16: ...16 Instruction manual WESTLAND LYSANDER Item code BH170 Bottom View Bottom View Open Close...

Page 17: ...ER Item code BH170 Servo tail gear Servo tail gear o 90 1 2 3 4 5 3mm Cab link Metal Clevis Hex Nut Cut off excess Cut off shaded portion carefully Must be purchased separately Pay close attention her...

Page 18: ...be 1 3x12mm Cap Screw 4 2 3mm Hex Nut 2 3mm Flat Washer 6 44mm Pinned hinge 4 3x15mm Tp Screw Make certain the hinges are adequately secured with glue If they come loose in flight accidents may result...

Page 19: ...Instruction manual WESTLAND LYSANDER Item code BH170 Top side Top Side Bottom side 3x12mm Cap Screw 3x15mm Tp Screw Elevator pushrod Horn Horn 19 B A Apply epoxy glue...

Page 20: ...m Pinned hinge 2 3x15mm Tp Screw Instruction manual WESTLAND LYSANDER Item code BH170 Fuselage top side Elevator servo Elevator pushrod 3mm Hex Nut 3x12mm Screw Servo arm 3mm Flat washer Ball link Pus...

Page 21: ...Rudder Instruction manual WESTLAND LYSANDER Item code BH170 21 Top Side B A Apply epoxy glue Cut off shaded portion carefully...

Page 22: ...YSANDER Item code BH170 Rudder pushrod Horn 22 Rudder servo Fuselage top side Rudder servo Control horn linkages and for rudder are installed the same way as the elevator before see page 19 Rudder Rud...

Page 23: ...es onto the fire wall for installing the engine mount for DLE 35CC or OS 33CC INSTALLING THE ENGINE OR DLE 35CC Throttle Lever OS 33CC Throttle Lever May be you also need to trim some wood from the tr...

Page 24: ...de 12x60mm Aluminium 16x5mm Flat Washer 16x5mm Rubber Washer 5mm Spring Washer 5mm Flat Washer 5x90mm Socket Head Cap Screw ESC X M5 Blind Nut Zip tie 5mm Flat Washer 4 5mm Spring Washer 4 16x5mm Flat...

Page 25: ...SANDER Item code BH170 25 Rubber Rubber Aluminium Aluminium 30mm Screw INSTALLING THE STOPPER Cut off shaded portion Bend 400 degree Bend 400 degree 40 degree bend 400 400 9mm 12mm 6mm Inflame Do not...

Page 26: ...g knife If flashing is present make sure none of it falls into the tank 5 When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper expand...

Page 27: ...throttle pushrod wire using wire cutters and install the servo arm retaining screw 1 Install one adjustable metal connector through the third hole out from the center of one servo arm enlarge the hole...

Page 28: ...ine Slide the fiberglass cowl over the engine 2 Measure and mark the locations to be cut out for engine head clearance needle valve muffler Remove the cowl and make these cutouts using a rotary tool w...

Page 29: ...eads and the switch lead into the receiver You may want to plug an aileron extension into the receiver to make plugging in the aileron servo lead easier when you are installing the wing Plug the batte...

Page 30: ...STLAND LYSANDER Item code BH170 30 M4 Blind Nut Apply threadlocker screw cement Must be purchased separately 4 4mm Flat Washer 4 4mm Spring Washer 4 4 4x40mm Socket Head Cap Screw 4 10x20mm Aluminium...

Page 31: ...ement Must be purchased separately Fuselage top side 160mm Check the motor rotation Electronic Speed Controller Fuselage top side Zip tie ESC 12x60mm 5mm Flat Washer 5mm Rubber Washer 5mm Spring Washe...

Page 32: ...canopy is aligned with the rear edge of the cockpit opening Use canopy glue to secure the canopy to the canopy hatch Use low tack tape to hold the canopy in position until the glue fully cures Wrap th...

Page 33: ...d Cap Screw Machined Strut Attachment 4 3mm Spring Washer Hair Pin Steel Strut Attachment Pin 4 33 Instruction manual WESTLAND LYSANDER Item code BH170 Adhesive tape Adhesive tape 2 14 2 2 2 358mm 401...

Page 34: ...LAND LYSANDER Item code BH170 34 7mm 2 5mm 7mm 2 5mm 3x6mmButton Head Cap Screw 3x6mmButton Head Cap Screw 3x6mmButton Head Cap Screw 7mm 2 5mm 3x6mmButtonHead CapScrew 358mm 401mm Assemble left and r...

Page 35: ...35 Instruction manual WESTLAND LYSANDER Item code BH170 Fuselage top side Assemble left and right sides the same way Bottom view 31mm 458mm 2 0 0 m m 4x6mm Screw 3x12mm Tp scew 3x12mm Cap scew...

Page 36: ...and ends of the brace until it fits properly Attach the aluminium tube into the fuselage 19x542mm Aluminium tube 1 INSTALLING THE WING TO THE FUSELAGE Aluminium tube Attach the wings to the joiner tu...

Page 37: ...Instruction manual WESTLAND LYSANDER Item code BH170 37 Cap screw for main wing fixture Fuselage top side...

Page 38: ...INSTALLING THE PROPELLER Instruction manual WESTLAND LYSANDER Item code BH170 38 Fuselage top side Must be purchased separately...

Page 39: ...heavy string to the engine crankshaft and one to the tail wheel wire With the wings level carefully lift the airplane by the string This may require two people to make it easier 1 We highly recommend...

Page 40: ...ruction manual Follow instruction manual of Engine and Battery Engine Throttle Servo Receiver Battery Receiver Switch Aileron Aileron Servo Elevator Elevator Servo Aileron Aileron Servo Rudder Servo R...

Page 41: ...44 5mm 35mm 23mm 66 5mm 4 m m 220mm 210mm MAIN GEAR DIMENSIONAL DETAIL TAIL GEAR DIMENSIONAL DETAIL 41 41mm 115mm 5 1mm hold 155mm 5mm 47mm...

Page 42: ...ing Washer 12x60m m 5mm Flat Washer 5mm Rubber Washer M5 Blind Nut 5mm Flat Washer 4x40mm 10x20mm 4mm Flat Washer 4mm Spring Washer M4 Blind Nut 3x12mm Cap Screw 3x12mm Cap Screw 3x15mm Tp Screw 3mm H...

Page 43: ...t up areas DO NOT dispose of empty fuel containers on a fire this can lead to an explosion NEVER fly in wet conditions or on windy or stormy days NEVER use damaged or deformed propellers or spinners T...

Page 44: ...del lands at the slowest possible speed Switch on the transmitter OFF ON OFF ON Check that the wings are correctly fitted to the fuselage If the model does not respond correctly to the controls land i...

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