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• Position the battery charger as far away from the 

battery as the leads will allow. The battery charger 

contains switches that may create a spark. 

• Do not set a battery on top of the charger.

• Explosive gases may collect near the ground. Locate 

the battery charger as high as possible above ground 

level. 

• Do not use power tools in the charging area. 

• Do not smoke or have a naked flame in the charging 

area. 

• Follow the instructions for connecting and 

disconnecting the battery charger leads or battery 

terminals. 

Warning! 

A marine (boat) battery must be removed 

and charged on shore. To charge it on board requires 

equipment specially designed for marine use. This 

appliance is NOT designed for such use. 
Vehicles may have electrical and electronic systems 

(e.g. engine management systems, mobile phones) 

that may be damaged if subjected to high starting 

voltages and voltage peaks. Before connecting the 

appliance to the vehicle, read the vehicle’s owner’s 

manual to confirm that external charging is allowed. 

• Follow these instructions and those published by the 

battery manufacturer and vehicle manufacturer. 

• Only connect and disconnect the dc output clamps 

after removing the supply cord from the electric 

socket. Never allow clamps to touch each other.

• Check the polarity of the vehicle battery terminals 

before connecting the appliance. Always disconnect 

the negative (black) cable first: followed by the 

positive (red) cable.

When charging a battery installed in the circuit follow 

the manufacturers instructions for accessing the 

battery and the following: 

• Do not charge the battery while the engine is 

operating.

• Be aware that engine components e.g. the coolant 

fan may start automatically. Keep hands and body 

away from engine components and position the 

battery charger and cables to prevent contact. 

• Make sure that the battery charger and the cables 

are located to prevent damage from closure of doors 

and engine compartment covers. 

• Make sure that the connections can be made without 

touching the metal body or components adjacent to 

the battery. 

• When using this appliance in proximity to the 

vehicle’s battery and engine, stand the appliance on 

a flat, stable surface and be sure to keep all clamps, 

cords, clothing and body parts away from moving 

parts of the vehicle. 

• If it is necessary to remove the battery from the 

vehicle to charge or to clean the terminals, make 

sure that all accessories in the vehicle are switched 

off, so as not to cause a spark.

• To reduce the risk of electric shock, disconnect the 

appliance from any power source before attempting 

maintenance or cleaning. 

CONNECTING THE BATTERY 

CHARGER

When all the preparations for charging and personal 

safety have been completed, proceed as follows: 

• For most automotive and similar applications the 

battery charger may be connected to the battery 

while it is connected to the dc circuit. Follow the 

instructions given in “Charging a battery installed in 

the circuit”. 

• If the battery must be disconnected from the circuit 

before charging, follow the instructions given in 

“Charging a battery disconnected from the circuit”. 

Charging a battery installed in the 

circuit

Warning!

 Incorrect connection, battery short circuit, 

location of battery and location of the battery charger 

may create a hazard. Make sure that adequate 

preparation has been made before proceeding. 

Warning! 

If the battery posts cannot be accessed or 

the battery charger clamps will contact the bodywork 

or components adjacent to the battery, the battery 

must be removed before charging. Follow the 

manufacturer’s instructions to remove the battery. 

• Check the polarity of the battery posts. A positive 

(POS, P, +) battery post usually has a larger diameter 

than the negative (NEG, N, –) battery post. 

• Follow the manufacturers’ instructions to remove any 

insulating covers from the battery posts. 

• Connect the positive (red) clamp from the battery 

charger to the positive (POS, P, +) post of the 

battery. 

• Connect the negative (black) clamp from the battery 

charger to the negative (NEG, N, –) post of the 

battery or to the chassis. 

When disconnecting the battery charger from the 

battery, always: 

• Unplug the battery charger. 

• Remove the negative (black) clamp first. 

• Remove the positive (red) clamp last. 

• Refit any insulating covers to the battery posts. 

Charging a battery disconnected from 

the circuit

Warning! 

Incorrect connection, battery short circuit, 

location of battery and location of the battery charger 

may create a hazard. Make sure that adequate 

preparation has been made before proceeding. 

• If the battery is not already removed from the circuit, 

follow the manufacturers’ instructions to remove the 

battery before charging. 

• Check the polarity of the battery posts. A positive 

(POS,P, +) battery post usually has a larger diameter 

than the negative (NEG, N, –) battery post. 

• Connect the positive (red) clamp from the battery 

charger to the positive (POS, P, +) post of the 

battery. 

• Connect the negative (black) clamp from the battery 

charger to the negative (NEG, N, –) post of the 

battery. 

When disconnecting the battery charger from the 

battery, always: 

• Unplug the battery charger. 

• Remove the negative (black) clamp first. 

• Remove the positive (red) clamp last. 

• Refit any insulating covers to the battery posts.

USE

Charging the battery

  1. Plug the battery charger’s power cord into a 

mains Vac outlet. The LCD screen will display the 

following (the clamp icon will flash, and the empty 

battery icon and the gauge without the pointer will 

light):

  2. The charger’s battery clamps are color-coded. Red 

is positive; black is negative. Connect the battery 

clamps correctly to the corresponding connectors 

on the battery posts. Follow the steps outlined 

in the appropriate section (“Charging a battery 

installed in the circuit” or “Charging a battery 

disconnected from the circuit”).

 

Notes:

 

If the clamps are correctly connected 

with regard to polarity and the unit is properly 

connected to the mains Vac outlet, the unit will be 

in Standby mode and the LCD screen will display 

the following (the clamp icons, arrow icons, the 

battery icon and the gauge without the pointer 

light solid):

 

If the clamps are INCORRECTLY connected with 

regard to polarity, the LCD screen will display the 

following (the “+” and “–” inside the battery icon 

and the fault icon will flash; and the clamp icons, 

the battery icon and the gauge without the pointer 

light solid) and a warning will sound until the 

clamps are disconnected:

  Unplug the charger; then remove the clamps. 

Reconnect the clamps properly.

  3. When the unit is properly connected, press the 

battery charge button on the control panel. The 

LCD screen will display the following:

  The digital display shows the output current that 

is charging the battery. The gauge indicates the 

charge status of the battery. The clamp icons and 

the battery icon light solid; the bars on the battery 

icon will change from empty to solid (bottom 

to top) and the arrow icons will gradually and 

repeatedly move downward to the battery icon.

 Notes: 

The “ ” icon will appear at the top right 

of the gauge section if the surrounding ambient 

temperature is higher than approximate 40°C. The 

“ ” icon will appear at the top left of the gauge 

section if the surrounding ambient temperature is 

lower than 0°C. This is not a fault code, but 

indicates that the unit’s temperature compensation 

feature is operating.

  The charging process will start automatically 

approximately one minute after the unit is 

properly connected.

 

IMPORTANT:

 If the unit is overheated, the LCD 

screen will display the following (the overheat 

alarm icon, fault icon and the battery icon will 

flash; and the clamp icons, arrow icons and the 

gauge without the pointer will light):

  Disconnect the charger and allow the charger 

to cool for several minutes. Make sure there 

BC20BDAU_Manual_091216.indd   6-7

9/12/2016   11:45:36 AM

Summary of Contents for RD091216

Page 1: ...12 1 Cat BC20BDAU September 2016 RD091216 Printed in China 20A BATTERY CHARGER INSTRUCTION MANUAL BC20BDAU_Manual_091216 indd 12 1 9 12 2016 11 45 35 AM ...

Page 2: ...2 3 1 8 9 5a 5b 5c 5e 5F 5g 5i 5j 5h 5n 5d 5k 5m 5l 2 3 4 5 6 7 BC20BDAU_Manual_091216 indd 2 3 9 12 2016 11 45 35 AM ...

Page 3: ...uid is a diluted sulphuric acid and may cause personal injury or damage to property In case of skin contact immediately rinse with water If redness pain or irritation occurs seek medical attention In case of eye contact rinse immediately with clean water and seek immediate medical attention When disposing of batteries follow the instructions given in the section Protecting the environment Add dist...

Page 4: ...any insulating covers from the battery posts Connect the positive red clamp from the battery charger to the positive POS P post of the battery Connect the negative black clamp from the battery charger to the negative NEG N post of the battery or to the chassis When disconnecting the battery charger from the battery always Unplug the battery charger Remove the negative black clamp first Remove the ...

Page 5: ...lternator Check Function Set up the battery charger and connect to the battery following steps 1 through 2 in the Charging the Battery section PART 1 No Load turn OFF all vehicle s accessories The battery must be fully charged before testing the alternator Run the engine long enough to achieve normal idle speed and verify there is a no load voltage 1 Press the alternator check button to start the ...

Page 6: ...he charger cords always coil them loosely for storage Do not wrap them around the unit or crimp them with a tight band PROTECTING THE ENVIRONMENT Correct disposal of this product This marking indicates that this product should not be disposed with other household waste To prevent possible harm to the environment or human health from uncontrolled waste disposal recycle it responsibly to promote the...

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