background image

3

To install eccentric bearing assembly onto shaft, make sure the large thin
washer is first inserted over shaft. Screw eccentric bearing assembly onto
shaft and tighten with appropriate wrench. Lubricate bearing with a good
grade of bearing grease.

To install cutter blades into shear housing, place the side knife and side
spacer into position in the shear housing. Insert center cap screw through
side knife and side spacer with rear spacer bushing between them. Start cap
screw into thread just enough to hold blades in place. DO NOT TIGHTEN.
Insert spacer bushing into hole in center blade and lubricate. Install center
blade into shear housing by tapping blade gently forward using a drift to line
up hole in center blade with forward holes in housing. Insert and tighten for-
ward cap screw making sure spacer bushing in center blade stays in posi-
tion. Apply good grade of bearing grease to clevis or yoke in center blade
where it rides on the eccentric bearing assembly. Insert rear cap screw into
shear housing but do not competely tighten.

To install shear head assembly onto drive motor, make sure all cap screws
are loosened about 3 or 4 complete turns. Place shear head onto unit and
alternately tighten cap screws snugly to lock head assembly in place. It may
be necessary to gently tap the shear head into place if it does not readily slip
onto the nose of the power unit.

Operation

For accurate work, always clamp or anchor the material to be cut. Line up one
edge of the tool’s middle blade with the cutting line and advance blades into
the material without forced effort or unnecessary pressure. A little practice
will enable you to determine what forward pressure gives you the smoothest
cutting. It is important to keep the lower surfaces of the side blades flat on the
material being cut (Figure 4). When cutting curves, do not tilt the tool; keep
the side blades flat and level. For best cutting efficiency, keep blades sharp.
Wear gloves when handling sheet metal. The edges are sharp and can cause
injury. 

CAUTION: Do not use the shear with any kind of accessory or

attachment. Such usage might be hazardous.

Adjustment (Figure 5)

To adjust the curl of waste material, the left side knife has elongated holes.
Adjustment may be necessary after changing blades or material being cut.
Loosen cap screws and tap side knife either forward or backward so that curl
of waste does not hit shear housing or work material while cutting.

Figure 4

Figure 5

LOWER SURFACE

OF SIDE BLADES

BLADE

OPENING

SHEET METAL

ALTERNATELY TIGHTEN

TO SECURE

154568/3208-220  5/17/02  1:36 PM  Page 3

Summary of Contents for 3208-220

Page 1: ...154568 3208 220 5 17 02 1 36 PM Page 1 ...

Page 2: ...Black Decker U S Inc 701 East Joppa Road Towson Maryland 21286 Printed in U S A DEC96 CD 1 Form No 154568 Copyright 1996 154568 3208 220 5 17 02 1 36 PM Page 2 ...

Page 3: ...Instruction Manual 3208 220 Swivel Head Shears 154568 3208 220 5 17 02 1 36 PM Page 3 ...

Page 4: ...ation between you and the tool s electrical system Tools built with this insulation system are not intended to be grounded As a result your tool is equipped with a two prong plug which permits you to use extension cords without concern for main taining a ground connection NOTE Double insulation does not take the place of normal safety precau tions when operating this tool The insulation system is ...

Page 5: ... as blades bits cutters REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure switch is off when plugging in EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough ...

Page 6: ...ediately the next time it is plugged in Damage or injury could result The variable speed trigger switch permits speed control The farther the trigger is depressed the higher the speed of the shear Disassembly and Assembly Figures 2 and 3 To remove shear head from motor loosen 3 cap screws Remove shear head by pulling head firmly forward Slight twisting action may be required if head does not slide...

Page 7: ...t and alternately tighten cap screws snugly to lock head assembly in place It may be necessary to gently tap the shear head into place if it does not readily slip onto the nose of the power unit Operation For accurate work always clamp or anchor the material to be cut Line up one edge of the tool s middle blade with the cutting line and advance blades into the material without forced effort or unn...

Page 8: ...uality If you wish to contact us regarding this product please call toll free between 8 00am and 8 00pm ET seven days a week 1 800 9 BD TOOL 1 800 923 8665 Lubrication All ball bearings are factory lubricated to last the life of the tool All sleeve and needle bearings receive their lubrication from grease in the gear case Clean and re lubricate gear case yearly or whenever servicing requires the g...

Reviews: