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1. DISCONNECT PLUG FROM POWER SUPPLY before changing blades, making

cutting depth or bevel adjustments, inspecting, cleaning or when saw is not
being used. 

2. KEEP GUARDS IN PLACE AND IN WORKING ORDER. Never wedge or tie

lower guard open. Check operation of lower guard before each use. Do not use
if lower guard does not close briskly and completely over saw blade. 
CAUTION: If saw is dropped, lower guard may be bent, restricting full return.
Do not use saw until the lower guard is returned to the proper working order.

3. KEEP BLADES CLEAN AND SHARP. Sharp blades minimize stalling, overload,

kickback, and give a cleaner cut.

4. DANGER: Keep hands away from cutting area. Keep hands away from blades.

Do not reach underneath work while blade is rotating. Do not attempt to
remove cut material when blade is moving. 
CAUTION: Blades continue to coast after trigger is released. Never place your
hand on the work surface in front of or behind the saw.

5. SUPPORT LARGE PANELS. Large panels must be supported as shown in

Figure 15 to minimize the risk of overload and kickback from blade pinching.
When cutting operation requires the resting of the saw on the work piece, the
saw should be rested on the larger portion and the smaller piece cut off.

6. USE RIP FENCE. Always use a fence or straight edge guide when ripping.
7. GUARD AGAINST KICKBACK. Kickback occurs when the saw begins to stall

rapidly and is driven back towards the operator. Release the switch
immediately if blade binds or saw stalls. Keep blades sharp. Don’t force tool.
Stay alert. Exercise control. Don’t remove saw from work during a cut while
the blade is moving. A more detailed explanation of kickback follows in the
operation section of this manual.

8. LOWER GUARD. When necessary for accurate starts or when pocket cutting,

raise lower guard with the retracting lever.

9. ADJUSTMENTS. Before cutting be sure depth and bevel adjustments are tight. 
10. USE ONLY CORRECT BLADES. Use only blades with 5/8” arbor. Do not use

that keys and adjusting wrenches are removed from tool before turning it on.

• AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger on switch.

Be sure switch is off when plugging in.

• EXTENSION CORDS. Make sure your extension cord is in good condition.

When using an extension cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. The following table shows
the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller the gage number,
the heavier the cord.

Minimum Gage for Cord Sets

Volts

Total Length of Cord in Feet

120V

0-25

26-50

51-100

101-150

240V

0-50

51-100

101-200

201-300

Ampere Rating
More Not 

more

AWG

Than

Than

0

-

6

18

16

16

14

6

-

10

18

16

14

12

10

-

12

16

16

14

12

12

-

16

14

12

Not Recommended

• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only

extension cords intended for use outdoors and so marked.

• STAY ALERT. Watch what you are doing. Use common sense. Do not operate

tool when you are tired.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other

part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction manual. Have
defective switches replaced by authorized service center. Do not use tool if
switch does not turn it on and off.

SAVE THESE INSTRUCTIONS

SAFETY INSTRUCTIONS - CIRCULAR SAWS

154577/2683-220 IC  5/17/02  1:47 PM  Page 3

Summary of Contents for 2683-220

Page 1: ...Black Decker U S Inc 701 East Joppa Road Towson Maryland 21286 Printed in U S A AUG96 CD 1 Form No 154577 Copyright 1996 154577 2683 220 IC 5 17 02 1 47 PM Page 2 ...

Page 2: ...Instruction Manual 2683 220 Circular Saw 154577 2683 220 IC 5 17 02 1 47 PM Page 3 ...

Page 3: ...ded for your protection If you have any questions about your tool please call 1 800 9 BD TOOL 1 800 923 8665 2683 220 7 1 4 Circular Saw RETRACTING LEVER TRIGGER SWITCH BEVEL QUADRANT SHOE QUADRANT LEVER OR KNOB LOWER GUARD CORD KEEPER DEPTH ADJUSTMENT LEVER BRUSH INSPECTION CAP 220 VOLT PLUG 154577 2683 220 IC 5 17 02 1 47 PM Page 1 ...

Page 4: ...not in use tools should be stored in dry and high or locked up place out of reach of children DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended DRESS PROPERLY Do not wear loose clothing or jewelry They can be caught in moving parts ...

Page 5: ...etracting lever 9 ADJUSTMENTS Before cutting be sure depth and bevel adjustments are tight 10 USE ONLY CORRECT BLADES Use only blades with 5 8 arbor Do not use that keys and adjusting wrenches are removed from tool before turning it on AVOID UNINTENTIONAL STARTING Don t carry tool with finger on switch Be sure switch is off when plugging in EXTENSION CORDS Make sure your extension cord is in good ...

Page 6: ...gure 1 Place outer clamp washer on saw spindle The larger surfaces of both washers must face the blade 3 Thread on blade clamping screw firmly by hand to hold washer in position 4 Lightly depress the blade lock Figure 2 while turning the spindle until the blade stops rotating 5 Tighten blade clamping screw clockwise firmly with the blade wrench Figure 3 NEVER ENGAGE BLADE LOCK WHILE SAW IS RUNNING...

Page 7: ... the above rule and allow only one half of a tooth to project above the material to be cut Bevel Angle Adjustment The full range of the bevel adjustment is from 0 to 50 The quadrant is graduated in increments of 5 On the front of the saw is a bevel angle adjustment mechanism Figure 7 consisting of a calibrated quadrant and a lever To set the saw for a bevel cut 1 TURN OFF TOOL AND DISCONNECT FROM ...

Page 8: ...oosen the 2 screws at the adjusting bracket at the rear of the shoe as shown in Figure 11 3 Adjust the shoe until it is parallel to the blade by measuring from the edge of the shoe to the blade front rear You can measure from the outside edge of the blade to the shoe as shown in Figure 11 or from the the inner edge of the blade to the wider part of the shoe Do not measure from the tips of any saw ...

Page 9: ...e on units so equipped This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means Work Piece Support Figure 14 shows proper sawing position Note that hands are kept away from cutting area and power cord is positioned clear of the cutting area so that it will not get caught or hung up on the work Note that a special cord keeper has been provide...

Page 10: ...sh the saw forward at a speed which allows the blade to cut without laboring Hardness and toughness can vary even in the same piece of material and knotty or damp sections can put a heavy load on the saw When this happens push the saw more slowly but hard enough to keep it working without much decrease in speed Forcing the saw can cause rough cuts inaccuracy kickback and overheating of the motor S...

Page 11: ...erial to be cut Advance saw along the cutting line until cut is completed Release trigger and allow blade to stop completely before withdrawing the blade from the material When starting each new cut repeat as above Never tie the blade guard in a raised position Kickback When the saw blade becomes pinched or twisted in the cut kickback can occur The saw is thrust rapidly back toward the operator Wh...

Page 12: ...nded reach or operating saw with poor body control out of balance can result in twisting the blade Changing grip or body position while cutting can result in blade twist Backing unit up to clear blade can lead to twist if not done carefully Insufficient allowance for particularly tough materials Materials that require extra attention wet lumber green lumber material freshly cut or not kiln dried p...

Page 13: ...g symbols stamped into their sides and if the brush is worn down to the line closest to the spring they must be replaced Use only identical B D brushes Use of the correct grade of brush is essential for proper operation of electric brakes on units so equipped New brush assemblies are available at B D service centers The tool should be allowed to run in run at no load without a blade for 10 minutes...

Page 14: ... sheets Carbide Tipped Blade For longest sawing without blade sharpening Cuts wood transite cemesto board asbestos formica masonite and similar materials ACCESSORIES Recommended accessories for use with your tool are available at extra cost from your distributor or your local service center A complete listing of service centers is included with your tool CAUTION The use of any non recommended acce...

Page 15: ...ed to be defective Conditions The service safety check and the warranty do not apply to repairs made or attempted by anyone other than an authorized B D service location misuse abuse neglect improper application of the tool missing parts or normal wear and tear after first year of ownership Please return the complete unit transportation prepaid to any B D factory owned or B D authorized service ce...

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