BKI Ventless Hood System FH-28 Service Manual Download Page 1 | Manualshive

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Ventless Hood System

MODEL FH-28
Service Manual

Serial Numbers 123046 and higher

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Summary of Contents for Ventless Hood System FH-28

Page 1: ...Ventless Hood System MODEL FH 28 Service Manual Serial Numbers 123046 and higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...s Specifications 6 Installation 7 Unpacking and Handling 7 Inspection for Shipping Damage 7 Location and Clearance 7 Leveling 8 Securing 9 Assembly and Mounting 10 Fire Damper 10 Air Deflector 10 Particle Odor Filter 11 Appliance Stop FB37144203 Used with BKI Automatic Lift Fryers 11 Appliance Restraining Device 12 Fire Extinguishing System 13 Wiring 14 Standard Electrical Connection 15 Appliance ...

Page 4: ...low is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instru...

Page 5: ...igned for this application only other filters will not work properly Use only a BKI particle odor filter Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment Th...

Page 6: ...t and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire departments near your telephone Know your responsibility as an Employer Make certain your employees know how to operate the equipment Make certain your employees are aware of the safe...

Page 7: ...e links to be UL Listed 165 F load rating 3 45 lbs Pressure Open Fryers Pressure fryers acceptable for use with this hood shall be constructed such that when the lid is released or unlatched it shall spring to the fully open position within four seconds Fully open is defined as vertical upright position 80 or more from the closed position The lid must open without operator or electrical assistance...

Page 8: ...ture 375 F 191 C Maximum shortening capacity 110 lbs 50kg Maximum cooking surface area 396 sq in 2555 sq cm USE ELECTRIC FRYERS AND SINGLE VAT FRYERS ONLY Griddles Specifications Volts 208 240 Phase 1 or 3 Maximum Amps 38 5 Maximum Input 8 KW Frequency 60 Hz Maximum griddle surface area 450 sq in 2903 sq cm Maximum cooking surface temperature 450 F 232 C USE ELECTRIC GRIDDLES ONLY ...

Page 9: ...ritten report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the shipping line Location and Clearance Place the Filter Hood in a location with clearance as shown in the figure and data below These distances provide for proper clearance to combustible surfaces access for mainte...

Page 10: ... 1 Adjust the four feet provided on the bottom of the unit so there is a minimum of 6 clearance below the frame side members NSF REQUIREMENTS 2 Check for level from side to side and front to back using a 4 level placed appropriately on the frame ...

Page 11: ...ired and anchor s if required secure the hood to a wall to prevent movement The outside holes are spaced at 16 inches in the event wall studs can position the unit Brace Mount If the unit is being mounted far away from a wall a brace angle secured to the floor may be bolted to the shelf This brace must be sufficient to prevent movement of the hood Seal brace connection to floor using a food grade ...

Page 12: ...st be installed in the damper assembly located at the top of the unit Install as follows 1 Lift the damper 2 Place the link on the damper hook 3 Lower the damper while placing the link onto the stationary hook Air Deflector Mount air deflector as shown in the figure below using two knurled screws provided ...

Page 13: ...y slide the filter into the unit 4 Close and latch the door Appliance Stop FB37144203 Used with BKI Automatic Lift Fryers The Appliance Stop must be installed if a BKI Automatic Lift Fryer with M0084 lift mechanism is to be connected to the hood Failure to install this part could cause damage to the hood and or fryer Install the Appliance Stop FB37144203 on the hood as shown below if a BKI Automat...

Page 14: ...eath could occur if the appliance is not secured to the hood A restraining device has been provided to assure that the cooking appliance remains in the proper position under the hood during normal operation DO NOT REMOVE THE RESTRAINING DEVICE Adjust restraining cable to allow no more than two inches 2 of appliance movement This adjustment must not allow the appliance to go beyond front edge of ho...

Page 15: ...ystem To locate an authorized Range Guard Distributor use the following contact information Ronald Woodward Technical Service Specialist Badger Fire Protection 4251 Seminole Trail Charlottesville Va 22911 Office 800 446 3857 ext 111 Fax 434 974 4113 Mobile 434 981 0505 1 After the hood has been properly secured to prevent movement locate the end of line remote pull station at a point of egress or ...

Page 16: ...inder with adjustable clamping strap 7 Reset control head and connect control to cylinder 8 Recheck installation procedure to insure that nothing has been overlooked Wiring Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation In the event of an applian...

Page 17: ... extinguisher access panel 2 Route incoming power lines through holes located in the top of the 12 x8 x4 electrical enclosure 3 Connect ground to the lug provided inside the enclosure 4 Perform the applicable step below For single phase operation connect incoming power to terminals L1 and L2 of the contactor For three phase operation connect incoming power to terminals L1 L2 and L3 of the contacto...

Page 18: ... Ground 2 Cover junction box hole with provided plate and hardware removed from receptacle 3 Remove hole plug from hole in bottom of electrical enclosure and install conduit from appliance utilizing appropriate Listed fitting not provided 4 Wire appliance as shown in figure below and the electrical diagram in this manual 5 Replace all panels and install cover over hole that was provided for the re...

Page 19: ...resentative Before calling please note the serial number on the rating tag affixed to the unit Assemblies Description Figure Table Electrical Box Assembly Figure 1 Table 1 Blower Motor Assembly Figure 2 Table 2 Right Side Cabinet Assembly Figure 3 Table 3 Fire Piping System Assembly Figure 4 Table 4 Cylinder ELL Bushing Assembly Figure 5 Table 5 Fire Detection System Assembly Figure 6 Table 6 ...

Page 20: ...Ventless Hood System Replacement Parts 18 Figure 1 Electrical Box Assembly ...

Page 21: ...0 1 JUNCTION BOX WELD FH 5 NUT048 8 NUT 6 32 HEX ZINC PLTD 6 NUT051 7 NUT 10 24 HEX ZINC PLTD 7 F0336 2 FUSE 5A 250V FNM5 TIME DELAY 8 F0100 2 FUSE 1A 300V SC 1 TIME DELAY 9 FT0322 1 PLUG ELEC 3P4W 60A 250V 10 FH0001 2 FUSE HOLDER 15A 300V HPF EE 11 FH0006 2 FUSE HOLDER 30A 600V HPF 12 R0129 1 RELAY 3POLE 60A 208 240 50 60 13 WSH089 8 WASHER 6 INT LOCK ZINC PLATED 14 WSH090 7 WASHER 10 LOCK ZINC P...

Page 22: ...Ventless Hood System Replacement Parts 20 Figure 2 Blower Motor Assembly ...

Page 23: ... NUT 8 32 HEX 6 SP0013 4 SPACER FOR 8 X 1 2 LG 7 FN0005 1 HOUSING BLOWER CLOCKWISE 8 FN0004 OR FN0019 1 OR 1 WHEEL BLOWER 5 3 4 CLKWS RT OR BLOWER WHEEL 50HZ FH HOODS 9 FB37115200 1 CONDUIT 1 2 FT0323 10 10 FT0320 2 COMPRESSION FTG 1 2 STRAIGHT 11 FN0006 OR FN0020 1 OR 1 WHEEL BLOWER 5 3 4 CTCKWS LT OR BLOWER WHEEL 50 HZ FH HOODS 12 FN0007 1 HOUSING BLOWER C TR CLK WISE 13 SCR004 6 SCREW 8 X 3 8 P...

Page 24: ...Ventless Hood System Replacement Parts 22 Figure 3 Right Side Cabinet Assembly ...

Page 25: ...SWITCH VACUUM 371 3 S0099 1 SWITCH VACUUM 371 4 S0101 1 SWITCH VACUUM 371 5 SCR289 8 SCREW 10 32 X 1 2 PHIL TRUSS 6 NUT051 8 NUT 10 24 HEX ZINC PLTD 7 WSH090 8 LOCK WASHER SWITCH MOUNTING 8 PL0004 1 PILOT LIGHT ROUND 250V 9 S0073 2 SWITCH PUSHBUTTON MICRO 10 S0310 1 SWITCH FLUSH GREEN PUSH 11 S0307 1 SWITCH NO BLOCK GE P9B10VN 12 S0311 1 SWITCH EXTENDED RED PUSH 13 S0306 1 SWITCH NC BLOCK GE P9B01...

Page 26: ...Ventless Hood System Replacement Parts 24 Figure 4 Fire Piping System Assembly Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ...

Page 27: ...2 X 1 4 REDUCING 16 FT0336 3 NIPPLE 1 4 X 3 1 2 17 FT0338 1 NIPPLE 1 4 X 3 BLK NPT 18 FT0339 1 NIPPLE 1 4 X 42 1 2 BLACK 19 FT0340 2 NIPPLE 1 4 X 4 1 2 BLACK 20 FT0341 1 NIPPLE 1 4 X 8 3 4 BLACK 21 FT0342 2 NIPPLE 1 4 X 26 3 4 22 FT0343 1 NIPPLE 1 4 X 8 BLACK 23 FT0344 1 NIPPLE 1 4 X 6 1 4 BLACK 24 FT0345 1 ELL STREET 1 4 NPT 90 DEG 25 FT0347 1 NIPPLE 1 4 X 5 BLACK 26 FT0419 2 NIPPLE 3 8 CLOSE SS ...

Page 28: ...2 EMT 11 625 3 FB37139302 1 BRACKET FH A CONT HEAD MOUNT 4 FE0017 2 PULLEY FIRE SYS FH LFH 5 FE0041 1 CONTROL BOX A CO2 BADGER 6 FE0042 1 MICROSWITCH KIT A CONTROL 7 FT0288 1 COMPRESSION FITTING 1 2 1 2NPT 8 FT0554 1 COMPRESSION FITTING BRASS 9 MB37139500 1 CONDUIT EMT 31 FH 10 MB37139600 1 TUBING 1 4 COPPER 24 FH Accessories PART QTY DESCRIPTION PICTURE FI0024 Or FI0025 1 FILTER FIBERGLASS FH Or ...

Page 29: ...Ventless Hood System Wiring Diagrams 27 Wiring Diagrams ...

Page 30: ...Ventless Hood System Notes 28 Notes ...

Page 31: ...Ventless Hood System Notes 29 ...

Page 32: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0191 0908 ...

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