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BKI DR-34, Service Manual

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BKI DR-34 Service Manual Download Page 1

 

Double Revolving Oven

 

MODEL DR-34 
Service Manual 

Serial Numbers 100482 and Higher

 

 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for DR-34

Page 1: ...Double Revolving Oven MODEL DR 34 Service Manual Serial Numbers 100482 and Higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...rk Practices 3 Safety Decals 5 Health And Sanitation Practices 6 Food Handling 6 Storage Of Raw Meats 6 Coding Cooked Foods 6 Storage Of Prepared Foods 6 Installation 7 Unpacking and Handling 7 Location and Clearance 7 Wiring 7 Replacement Parts 8 Assemblies 8 Electrical Components 22 Mechanical Components 24 Accessories 26 Wiring Diagrams 27 Notes 36 ...

Page 4: ... U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas wher...

Page 5: ...possible injury from hot cleaning solution Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always use an Authorized Service agent to service your equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy acce...

Page 6: ...mergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer Make certain your employees ...

Page 7: ...Double Revolving Oven Introduction 5 Safety Decals ...

Page 8: ...ughly cleaned and sanitized Storage Of Raw Meats Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie Raw product must always be stored at temperatures below 38 F 3 C Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contaminate cooked or processed foods All chicken and chicken parts to be stored ove...

Page 9: ...tion of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Remove all packing from the interior and exterior of the oven Location and Clearance Place the oven no less than 10 5 26 7 cm to combustible surfaces at the rear of the machine and 1 2 54 cm on the sides Wiring Electrocution equipment failure or property damage could result if an unlice...

Page 10: ...EPLACEMENT KIT AN9513560S Figure 1 Table 1 CONTROLLER W DECAL 300 F AN9514390S Figure 2 Table 2 CONTROLLER W DECAL 325 F AN9513280S Figure 2 Table 2 CONTROLLER W DECAL CELSIUS AN9514850S Figure 2 Table 2 COOLING FAN AB95148400 Figure 3 Table 3 MOTOR PLATE 208V AB95148000 Figure 4 Table 4 DOOR CUSTOMER SIDE AC95124900 Figure 5 Table 5 DOOR OPERATOR SIDE AC95124600 Figure 6 Table 6 DRIVE ROTOR AB951...

Page 11: ... Bearing Replacement Kit Parts ITEM PART QTY DESCRIPTION 1 B0241 5 BEARING 75 ID X 1 OD 813 L 2 FT0366 5 RETAINING RING PLANETARY GEAR 3 FT0367 5 SHIM PLANETARY GEAR DR34 4 WSH256 5 WASHER THRUST 765ID X 1 25OD 5 WSH257 5 WASHER THRUST 765ID X 1 25OD ...

Page 12: ...Double Revolving Oven Replacement Parts 10 Figure 2 Controller w Decal ...

Page 13: ...PART QTY DESCRIPTION 1 N0274 1 DECAL DR34 CONTROLLER 2 CP0028 OR CP0020 OR CP0026 1 CONTROLLER 300 F OR CONTROLLER 325 F OR CONTROLLER CELSIUS These units can be converted in the field to read the temperature in degrees Celsius Please contact BKI Technical Services for instructions ...

Page 14: ...an Parts ITEM PART QTY DESCRIPTION 1 FB95126202 1 FAN PLENUM DR 2 FN0014 1 FAN 230V NMB 3115FS23WB30 3 FA95129702 1 AIR DEFLECTOR DR 4 SCR315 4 SCREW 6 32 X 2 RD HD SLTD 5 WSH089 10 WASHER 6 INT LOCK ZINC PLATED 6 NUT048 6 NUT 6 32 HEX ZINC PLTD 7 F0243 3 TERMINAL 1 4 QUICK CONNECT ...

Page 15: ...1 TERM BLOCK END PLATE 4 TB0066 3 TERM BLOCK 2 CONDUCTOR CTR 5 TB0064 1 TERM BLOCK 4 CONDUCTOR CTR 6 TP0037 0 25 TAPE 7 8 DBL SIDE 3M6381 WHITE 7 F0079 2 THREAD INSERT 1 4 20 STEEL 8 FT0032 2 COLLAR 3 8 LSC 6 RB 9 MA95124402 1 MOTOR MOUNT HINGE PIN DR 10 PN95124300 1 DR MOTOR MOUNT CHANNEL HINGE 11 S0129 1 SPROCKET FLGD H32 5M 25 625 12 SCR058 4 SCREW 1 4 20 X 1 2 HEX CAP 13 WSH044 4 WASHER 1 4 LO...

Page 16: ...Double Revolving Oven Replacement Parts 14 Figure 5 Customer Side Door ...

Page 17: ... DR 9 B0231 2 BEARING BRONZE W FLANGE 10 SCR030 8 SCREW 10 24 X 1 2 PHIL RD HD 11 WSH093 2 WASHER 10 LOCK 12 SCR160 2 SCREW 10 24 X 1 1 2 SLTD RD 13 NUT131 2 NUT 10 24 SS 18 8 HEX 14 SCR316 2 SCREW 10 24 X 1 2 SELF TAP 15 FB95133003 4 MTG BRACKET DR DOOR FRAME 16 MA95124700 4 DOOR SIDE GLASS TRIM DR 17 MA95124800 2 DOOR FRONT GLASS TRIM DR 18 FB95120903 2 DOOR TRIM DR 19 SCR359 8 SCREW 10 X 1 2 TY...

Page 18: ...Double Revolving Oven Replacement Parts 16 Figure 6 Operator Side Door ...

Page 19: ...DR 9 B0231 2 BEARING BRONZE W FLANGE 10 SCR030 8 SCREW 10 24 X 1 2 PHIL RD HD 11 WSH093 2 WASHER 10 LOCK 12 SCR160 2 SCREW 10 24 X 1 1 2 SLTD RD 13 NUT131 2 NUT 10 24 SS 18 8 HEX 14 SCR316 2 SCREW 10 24 X 1 2 SELF TAP 15 FB95133003 4 MTG BRACKET DR DOOR FRAME 16 MA95124700 4 DOOR SIDE GLASS TRIM DR 17 MA95124800 2 DOOR FRONT GLASS TRIM DR 18 FB95120903 2 DOOR TRIM DR 19 SCR359 8 SCREW 10 X 1 2 TYP...

Page 20: ...Double Revolving Oven Replacement Parts 18 Figure 7 Drive Rotor ...

Page 21: ...4 WSH093 15 WASHER 10 LOCK 5 G0103 5 GEAR PLANETARY 5 6 DIA PITCH 6 FT0366 5 RETAINING RING PLANETARY GEAR 7 FT0367 5 SHIM PLANETARY GEAR DR34 8 WSH256 5 WASHER THRUST 765ID X 1 25OD 9 WSH257 5 WASHER THRUST 765ID X 1 25OD 10 B0241 5 BEARING 75 ID X 1 OD 813 L 11 FC0002 1 COUPLING FEMALE 4 951 12 SCR384 2 SCREW 5 16 18 X 1 2 S S HEX 13 WSH260 2 WASHER 5 16 S S LOCKWASHER 14 NUT131 15 NUT 10 24 SS ...

Page 22: ... TB0068 1 TERM BLOCK END PLATE 4 TB0066 4 TERM BLOCK 2 CONDUCTOR CTR 5 TB0064 1 TERM BLOCK 4 CONDUCTOR CTR 6 TP0037 0 25 TAPE 7 8 DBL SIDE 3M6381 WHITE 7 F0079 2 THREAD INSERT 1 4 20 STEEL 8 FT0032 2 COLLAR 3 8 LSC 6 RB 9 MA95124402 1 MOTOR MOUNT HINGE PIN DR 10 PN95124300 1 DR MOTOR MOUNT CHANNEL HINGE 11 S0129 1 SPROCKET FLGD H32 5M 25 625 12 SCR058 4 SCREW 1 4 20 X 1 2 HEX CAP 13 WSH044 4 WASHE...

Page 23: ...Parts ITEM PART QTY DESCRIPTION 1 AN95132900 1 ROTOR SHAFT MALE CPLG DR 2 F0077 1 ROLL PIN 5 32 X 1 1 8 3 H0068 1 HUB ROTOR 4 DIA 951 4 RO0030 1 ROTOR PASSIVE SPINNING DR 5 SCR364 2 SCREW 1 4 20 X 1 4 SOC SET 6 SCR384 2 SCREW 5 16 18 X 1 2 S S HEX 7 WSH045 2 WASHER 5 16 LOCK ZINC PLTD ...

Page 24: ... TIME DELAY F0097 10 4 LAMPHOLDER W BULB 12V 20W OSRAM LENS REPLACEMENT FOR LH0024 LAMP BULB 20W 12V G4HALOGEN OSRAM 66428 LH0024 LN0001 B0562 10 5 RELAY 3 POLE 42CF35AG R0148 10 6 SWITCH DPST 15A RED LITE 250V S0111 10 7 TERM BLOCK END SECTION TB0002 10 8 TERM BLOCK MDM10 3 70A 600V OR TERM BLOCK MDM10 4 70A 600V TB0081 OR TB0082 10 9 THERMOCOUPLE TYPE K T 2016 T0085 10 10 THERMOSTAT HI LIMIT 2E2...

Page 25: ...Double Revolving Oven Replacement Parts 23 Figure 10 Electrical Components ...

Page 26: ...HANDLE G0314 11 7 GEAR SUN 951 57 TEETH G0102 11 8 GUARD DR34 DOOR TRIM G0104 11 9 HUB ROTOR 4 DIA 951 H0068 11 10 BRACKET CALROD HOLDER AND BRACKET B0459B 11 11 LEG INSERT TYPE FOR 2 TUBE L0045 11 12 PROBE GUARD FA95128202 11 13 ROTOR SHIM FA95134202 11 14 SCREW 10 24 X 3 4 KNURLED BRT SCR121 11 15 SHAFT SEAT FT0391 11 16 SPROCKET UNFLGD MTO H96 5M 25 S0130 11 17 TERM BLOCK 6H12 TSCU F TB0001 11 ...

Page 27: ...Double Revolving Oven Replacement Parts 25 Figure 11 Mechanical Components Continued 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ...

Page 28: ...cription Accessory Figure Item BASKET MEAT LARGE CLAMSHELL MB0015 12 1 BASKET MEAT SM CLAMSHELL MB0011 12 2 INSULATED MITT 13 G0052 12 3 MEAT FORK ASSY SB9536 12 4 MEAT FORK ASSY TURKEY SB9537 12 5 VEE SPIT 26 563 MF0021 12 6 Figure 12 Accessories 1 2 3 4 5 6 ...

Page 29: ...s Refer to the table below to find the wiring diagram associated with your unit Wiring Diagram Figure Page 220V 240V 208V 3 Phase Figure 13 28 240 415V 220 380V 3 Phase Figure 14 30 220V 240V 208V 1 Phase Figure 15 32 240 415V 220 380V 1 Phase Figure 16 34 ...

Page 30: ...Double Revolving Oven Wiring Diagrams 28 Figure 13 220V 240V 208V 3 Phase Sheet 1 of 2 ...

Page 31: ...Double Revolving Oven Wiring Diagrams 29 Figure 13 220V 240V 208V 3 Phase Sheet 2 of 2 ...

Page 32: ...Double Revolving Oven Wiring Diagrams 30 Figure 14 240 415V 220 380V 3 Phase Sheet 1 of 2 ...

Page 33: ...Double Revolving Oven Wiring Diagrams 31 Figure 14 240 415V 220 380V 3 Phase Sheet 2 of 2 ...

Page 34: ...Double Revolving Oven Wiring Diagrams 32 Figure 15 220V 240V 208V 1 Phase Sheet 1 of 2 ...

Page 35: ...Double Revolving Oven Wiring Diagrams 33 Figure 15 220V 240V 208V 1 Phase Sheet 2 of 2 ...

Page 36: ...Double Revolving Oven Wiring Diagrams 34 Figure 16 240 415V 220 380V 1 Phase Sheet 1 of 2 ...

Page 37: ...Double Revolving Oven Wiring Diagrams 35 Figure 16 240 415V 220 380V 1 Phase Sheet 2 of 2 ...

Page 38: ...Double Revolving Oven Notes 36 Notes ...

Page 39: ...Double Revolving Oven Notes 37 ...

Page 40: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0194 0407 ...

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