background image

KT-102-1

8

5.2

Control concepts and activation of the solenoid
valves

Due to the universal application options of the CRII sys-
tem for transcritical CO

2

 applications, it is possible to

implement capacity control with increased switching
frequency. In this process, the control algorithm is spe-
cifically adapted for each particular system with re-
duced deviation from the setpoint (see chapter Operat-
ing the CRII capacity control with the system controller,
page 11).

Compressor
type

Capacity control range

Number of

required

CRII cylin-

der heads

4-cylinder
com-
pressors

100% .. 25% ①

100% .. 50%

2

1

6-cylinder
com-
pressors

100% .. 66%

100% .. 33%

1

2

Tab. 2: CRII system for reciprocating compressors for transcritical

CO

2

 applications: Control concepts

① in future controllable down to 10%, quasi-stepless
capacity control (activated intermittently)

Full equipment (see chapter Connections and
dimensional drawings, page 4)

• 4-cylinder compressors: 2 cylinder heads

• 6-cylinder compressors: 2 cylinder heads

• Compounding systems with a higher number of com-

pressors: 
Increased control accuracy can also be obtained, if
desired, using one CRII cylinder head each per com-
pressor. However, in this case, the range of control
of the individual compressors is limited.

4-cylinder compressors:

CRII (1)

CRII (2)

100%

>50%

≤50%

 / 

 / 

 Capacity regulator de-energized

 Capacity regulator constantly activated

 Capacity regulator activated intermittently (cycle time

depending on load condition)

6-cylinder compressors:

CRII (1)

CRII (2)

100%

>66%

>33%

 Capacity regulator de-energized

 Capacity regulator constantly activated

 Capacity regulator cyclically activated (cycle time de-

pending on load condition)

Activation via CRII solenoid valves

Specially designed solenoid valves activate internal
components such that the refrigerant is not com-
pressed in the corresponding cylinder bank and the
compressor is running in part-load operation. This al-
lows perfect adjustment to the cooling demand of the
system and a rapid reaction to system changes. This
allows suction pressure variations to be limited to a
minimum, compared with the switch-on/switch-off oper-
ation, see figure 7, page 8. This allows the room
temperature to be maintained at a much more stable
level. Moreover, CRII is often a good alternative to
BITZER VARIPACK frequency inverters, allowing very
good control accuracy for a stable suction pressure.

On / Off intermittent

operation

CRII mechanical

capacity control

VARIPACK 

Technology

2nd setpoint

Suction pressure

(bar)

Room temp. (°C)

Larger variations of the

room temperature

Reduced variations

through high switching

frequency of the CRII

system

Precise, stepless

capacity adjustment

without variations

Fig. 7: Qualitative curves of the suction pressure and the room tem-

perature (various methods as a function of time)

Summary of Contents for 4CTEU-30LK

Page 1: ...ion of the original document English 2 CRII System Leistungsregelung f r Hubkolbenverdichter f r transkritische CO2 Anwendungen Originaldokument Deutsch 14 4PTEU 6LK 4KTEU 10LK 4JTEU 10LK 4CTEU 30LK 6...

Page 2: ...cepts and activation of the solenoid valves 8 6 Electrical connection 9 6 1 Motor connection 9 6 2 High pressure switch 9 6 3 Connecting operation monitoring via the BEST SOFTWARE 9 6 4 Schematic wiri...

Page 3: ...n addition to this Tech nical Information Always keep the operating instructions and this tech nical information in the vicinity of the refrigeration sys tem during the whole lifetime of the compresso...

Page 4: ...CN7 to CN12 not even for test purposes The voltage applied to the terminals of CN13 must not exceed 10 V The voltage applied to terminal 3 of CN14 must not exceed 24 V Do no apply voltage to the other...

Page 5: ...TF 2 HP 726 CRII 2 16 CRII 1 24 Fig 2 Dimensional drawing 4JTEU 10LK 4FTEU 20LK Legend see table 1 page 6 403 183 367 336 431 351 142 385 553 653 60 18 256 300 22 M10x1 5 21 DL SL 1 2 14 NPTF 1 4 18 N...

Page 6: ...mperature sensor HP 3 Low pressure connection LP 6 Oil drain 9 Connection for oil and gas equalisation parallel operation 10 Connection for oil heating 11 Oil pressure connection 12 Oil pressure conne...

Page 7: ...suc tion side gas flow to the individual cylinder banks is blocked by means of a control piston Full load operation In full load operation the compressor delivers on all cyl inders The magnetic coil s...

Page 8: ...pacity regulator de energized Capacity regulator constantly activated Capacity regulator activated intermittently cycle time depending on load condition 6 cylinder compressors CRII 1 CRII 2 100 66 33...

Page 9: ...is not neces sary depending on local regulations The compressor module is provided with an automatic low pressure cut out function 6 3 Connecting operation monitoring via the BEST SOFTWARE The BEST SO...

Page 10: ...l GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 M 3 F17 230V T1 F3 4A T PE S1 01 F13 2 B1 H3 M1 Y3 2 grey grau b...

Page 11: ...ith CRII capacity control see BITZER SOFTWARE and upon request 8 Operating the CRII capacity control with the system controller 8 1 Control via analogue signal The compressor capacity is regulated via...

Page 12: ...tooth interface or USB port with BEST SOFTWARE installed The BEST SOFTWARE can be downloaded for free from the BITZER website www bitzer de For communication via the USB port Plug the BEST interface c...

Page 13: ...f necessary Check in particular the fol lowing entries MOTOR START FUNCTION because of time relay control of the motor contactors see chapter Motor connec tion page 9 REFRIGERANT Select None in future...

Page 14: ...19 5 2 Regelkonzepte und Ansteuerung der Magnetventile 20 6 Elektrischer Anschluss 21 6 1 Motoranschluss 21 6 2 Hochdruckschalter 21 6 3 Betriebs berwachung mit der BEST SOFTWARE anschlie en 21 6 4 Pr...

Page 15: ...ng und diese Technische Information w hrend der gesamten Verdichterlebensdauer an der K lteanlage verf gbar halten 2 1 Autorisiertes Fachpersonal S mtliche Arbeiten an Verdichtern K lteanlagen und der...

Page 16: ...annung anlegen auch nicht zum Pr fen An die Klemmen von CN13 maximal 10 V anle gen An die Klemme 3 von CN14 maximal 24 V an die anderen Klemmen keine Spannung anlegen An Spannungsausg nge niemals Span...

Page 17: ...TF 2 HP 726 CRII 2 16 CRII 1 24 Abb 2 Ma zeichnung 4JTEU 10LK 4FTEU 20LK Legende siehe Tabelle 1 Seite 18 403 183 367 336 431 351 142 385 553 653 60 18 256 300 22 M10x1 5 21 DL SL 1 2 14 NPTF 1 4 18 N...

Page 18: ...hluss f r Druckgastemperaturf hler HP 3 Niederdruckanschluss LP 6 lablass 9 Anschluss f r l und Gasausgleich Par allelbetrieb 10 Anschluss f r lheizung 11 ldruckanschluss 12 ldruckanschluss 16 l berwa...

Page 19: ...s zu einzelnen Zylinderb nken durch einen Steuerkolben unterbunden Volllastbetrieb Im Volllastbetrieb f rdert der Verdichter auf allen Zylin dern Die Magnetspule siehe Abbildung 6 Seite 19 ist stromlo...

Page 20: ...ngsregler stromlos Leistungsregler konstant angesteuert Leistungsregler taktend angesteuert Taktdauer ab h ngig vom Lastzustand 6 Zylinderverdichter CRII 1 CRII 2 100 66 33 Leistungsregler stromlos Le...

Page 21: ...e nach rtli chen Vorschriften nicht notwendig Das Verdichtermo dul ist mit einer automatischen Niederdruckabschalt funktion ausgestattet 6 3 Betriebs berwachung mit der BEST SOFTWARE anschlie en Die B...

Page 22: ...gnal GND 2 1 3 4 1 2 1 N 1 N 1 N 3 N 5 N 7 N CM RC 01 4 3 2 1 8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 M 3 F17 230V T1 F3 4A T PE S1 01 F13 2 B1 H3 M1 Y3 2 grey gra...

Page 23: ...ehe BITZER SOFTWARE und auf An frage 8 Leistungsregelung CRII mit Anlagenregler bedienen 8 1 Steuerung ber Analogsignal Die Verdichterleistung wird ber ein Gleichspannungs signal gesteuert Diese Art d...

Page 24: ...USB Anschluss mit installierter BEST SOFTWARE Die BEST SOFTWARE kann kostenlos von der BITZER Internetseite www bitzer de heruntergela den werden Bei Kommunikation ber den USB Anschluss BEST Schnitts...

Page 25: ...n MOTORANLAUF FUNKTION wegen der Zeitrelaissteuerung der Motorsch tze siehe Kapitel Motoranschluss Seite 21 K LTEMITTEL None ausw hlen zuk nftig R744 ausw hlen DATUM ZEIT 9 3 Leistungsregelung CRII mi...

Page 26: ...Notes...

Page 27: ...Notes...

Page 28: ...ra e 15 71065 Sindelfingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de nderungen vorbehalten Subject to change nderungen vorbehalten80300801 01 2018 80300801 01...

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