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BIRO PRO-9, Operation And Service Manual

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BIRO PRO-9 Operation And Service Manual Download Page 2

TABLE OF CONTENTS

Page

NOTICE TO OWNERS AND OPERATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
SAFETY TIPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

 

TO UNJAM OR UNCLOG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
 

CLEANING THE SAFETY COVER AND CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

 

CLEANING THE CRADLE AND BLADE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

 

ASSEMBLY OF PRO-9 CRADLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

OPERATOR’S NOTES . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

 

TO PROCESS PRODUCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

SAFETY LABEL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PARTS LIST/ORDERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 
OPERATOR’S NOTES . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35

OPERATOR’S SIGNATURE PAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
LIMITED WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

PARTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-31

32-34

Summary of Contents for PRO-9

Page 1: ...Service Manual Tenderizer Parts List Starting with Serial No 30 000 IMPORTANT SAFETY NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment Part No T3400 091 4 18 41 Biro Designed Biro Built ...

Page 2: ...SAFETY COVER AND CASE 6 CLEANING THE CRADLE AND BLADE ASSEMBLIES 6 ASSEMBLY OF PRO 9 CRADLES 9 MAINTENANCE 16 INSTALLATION 3 WIRING DIAGRAMS 18 19 OPERATOR S NOTES 24 TO PROCESS PRODUCT 4 SAFETY LABEL LOCATIONS 36 PARTS LIST ORDERING OPERATOR S NOTES 35 OPERATOR S SIGNATURE PAGE 37 LIMITED WARRANTY 38 PARTS DIAGRAM 20 31 32 34 ...

Page 3: ...maged or illegible please contact your nearest Distributor or BIRO directly for a replacement Remember however this Manual or the warning labels do not replace the need to be alert and to use your common sense when using this equipment NOTE A copy of this manual is included with each PRO 9 TENDERIZER No one should use or service this machine without proper training and supervision All operators sh...

Page 4: ...th the Safety Cover in Raised Position or Removed Safety Cover MUST Be Down During Operation ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments DO NOT Wear Gloves While Operating ALWAYS Turn Off and Unplug Machine From Power Source and Perform Lockout Tagout Procedures BEFORE Cleaning Servicing or Attempting to Unjam or Unclog NEVER Leave Machine Unattended While...

Page 5: ...Machine must be properly grounded Use a qualified electrician to install according to local building codes 4 Make sure ON OFF toggle switch is in OFF position 5 Lower Safety Cover into operating position as shown in the picture on the front of this Manual 6 Uncoil electrical cord and plug into specified grounded outlet Specifications for this machine are found on the plate located on the back of t...

Page 6: ...irement tenderizing or knitting See illustration below The BIRO Tenderizer blades cut deep into the product to sever interconnecting tissue sinew Two passes are all that is needed with the BIRO designed Tenderizer to create value added product from tough less expensive beef and hard to merchandise products You can easily have the Tenderizer perform the knitting function also by changing the positi...

Page 7: ...mpting to Unjam or Unclog NEVER Operate with Safety Cover in Raised Position or Removed Safety Cover MUST Be Down During Operation ALWAYS Wear Wire Mesh Safety Gloves When Touching or Handling Stew Cutter Attachments for Removal and Cleaning Purposes Only 1 If machine becomes jammed or clogged turn ON OFF toggle switch to OFF position and UNPLUG machine from power source and perform lockout tagout...

Page 8: ...y 4 Check to make sure all labels are intact and legible Replace labels if they are worn or illegible B CLEANING CRADLE AND BLADE ASSEMBLIES 1 Remove Cradle Assembly as follows 2 Remove front wire comb by raising it by both ends and rolling it out in a forward motion Remove rear wire comb by raising it by both ends and rolling it out in a backward motion 3 Next remove the front and rear Blade Asse...

Page 9: ...s and Blade Assemblies in a water bath of 110 115 F to loosen particles Immerse all items in soapy bath of 120 130 F and clean using the BIRO Cleaning Brush Item Number T3091 1 CLEANING TENDERIZER SCORING CUTLET AND STAR BLADE ASSEMBLIES ALWAYS WEAR WIRE MESH SAFETY GLOVE WHEN TOUCHING OR HANDLING STEW CUTTER ATTACHMENTS 7 ...

Page 10: ...CLEANING STEW STRIP CUTTER BLADE ASSEMBLIES ALWAYS WEAR WIRE MESH SAFETY GLOVES WHEN TOUCHING OR HANDLING STEW STRIP CUTTER BLADE ASSEMBLIES 8 ...

Page 11: ...O NOT FORCE OR MAKE CONTACT WITH REAR ASSEMBLY OR BOTTOM OF CRADLE BAR OR BLADES WILL BE CHIPPED STEP 4 Holding drive coupling end of the front blade assembly in your left hand grasp the drive coupling end of the back blade assembly with your right hand and pivot the rear tenderizer blades away from the front knife blades STEP 5 GENTLY pivot both blade assemblies together si multaneously Make sure...

Page 12: ... left handle cradle end between the first two tenderizer blades on the front blade assembly CAUTION THERE SHOULD BE NO COMB FINGERS BETWEEN THE LEFT HAND CRADLE END AND THE KNIFE BLADE NEXT TO IT STEP 8 Unplug electrical cord Holding the cutting group s support handle begin to insert the assembled cutting group into PRO 9 Tenderizer Open safety cover insert coupling ends first and then rotate the ...

Page 13: ...11 RIGHT SIDE VIEW OF CRADLE ASSEMBLY OPERATOR S NOTES ...

Page 14: ...ide comb finger closest to you wide comb finger closest to right handle cradle end between the first tenderiz er blade and right hand cradle end on the front blade assembly STEP 8 Unplug electrical cord Holding the cutting group s support handle begin to insert the assembled cutting group into PRO 9 Tenderizer Open safety cover insert coupling ends first and then rotate the right hand cradle end b...

Page 15: ...13 RIGHT SIDE VIEW OF CRADLE ASSEMBLY OPERATOR S NOTES ...

Page 16: ...HIPPED STEP 4 Holding drive coupling end of the front blade assembly in your left hand grasp the drive coupling end of the back blade assembly with your right hand and pivot the rear feeder blades away from the front knife blades STEP 5 For Stew Cradles GENTLY pivot both blade assemblies together simulta neously Make sure the front knife blade at the right hand cradle end is between the second and...

Page 17: ...e first knife blade on the front blade assembly CAUTION THERE SHOULD BE NO COMB FINGERS BETWEEN THE LEFT HAND CRADLE END AND THE KNIFE BLADE NEXT TO IT Note this procedure varies upon using other stew blade assemblies with different spacing STEP 8 Unplug electrical cord Holding the cutting group s support handle begin to insert the assembled cutting group into PRO 9 Tenderizer Open safety cover in...

Page 18: ...This Machine Without Training and Authorization By Your Supervisor PROMPTLY REPLACE Any Worn or Illegible Warning Labels USE ONLY BIRO Parts and Accessories Properly Installed b Switches and Safety Interlock All switches should be checked for proper operation Check the rubber cap nut on the toggle switch Item VTS7179 and the rubber cap nut on the interlock switch Item T3105 for wear tears or damag...

Page 19: ...cked for gouges fraying or other damage Damaged cords should be replaced e Labels The labels on the machine should be replaced if they are worn torn or illegible B LUBRICATION 1 The Gear Box oil must be changed after the first four months of operation and thereafter at one year intervals 2 The Motor has sealed bearings 3 To change the Gear Box oil and to lubricate the Motor follow these steps a Re...

Page 20: ...E WITH IN LINE CIRCUIT BREAKER TO WHITE WHITE WHITE BLACK BLACK BLACK BLACK TOGGLE SWITCH INTERLOCK SWITCH GREEN GREEN GROUND LINE TO LINE TO LINE HOT 115V NEUTRAL 220V HOT TO MAIN FRAME M TO WHITE BLACK BLACK TOGGLE SWITCH INTERLOCK SWITCH GREEN GREEN GROUND LINE TO MAIN FRAME WHITE WHITE BLACK BLACK TO LINE TO LINE HOT 115V NEUTRAL 220V HOT THERMAL CIRCUIT BREAKER M ...

Page 21: ...60 CYCLE SCHEMATIC 4 MODEL PRO 9 TENDERIZER WIRING DIAGRAM 115 220 VOLTS 1 PHASE 50 60 CYCLE WITH SOLID STATE RELAY TO WHITE WHITE BLACK BLACK BLACK BLACK TOGGLE SWITCH INTERLOCK SWITCH GREEN GREEN GROUND LINE TO LINE TO LINE HOT TO MAIN FRAME RED RED TO LINE RED RED HOT WHITE HOT M ...

Page 22: ...embly Front TA3169 Knife Drive Coupling Gear Assembly Back TA3170 Gear Couplings are supplied less the threaded key lock screw hole when ordered separately due to thread misalignment ITEM NO TA3168 4 HEAVY DUTY TRANSMISSION ASSEMBLY STARTING w SERIAL No 52884 SERVICE REPLACEMENT STARTING w SERIAL No 40299 Gear Box Cover HD S N 52884 on Driven Pulley 2V 4 x SD HD Idler Gear Shaft HD S N 52884 on Dr...

Page 23: ... 9K 4 SD 60 85 T3079 9 1 TA3020 9K 3 SD 60 105 T3079 9 2 TA3020 9K 2 HD 50 115 T3079 9 1 TA3020 9K 3 HD 50 140 T3079 9 2 TA3020 9K 2 HD 60 115 T3079 9 TA3020 9K HD 60 140 T3079 9 1 TA3020 9K 3 SEE PAGE 34 FOR PARTS INCLUDED IN KITS BELT PULLEY PARTS BEFORE SERIAL No 63504 Driven Pulley 4 x SD 85RPM Driven Pulley N A See Notes at bottom T3020 TA3020 8 Item No Description Driven Pulley Set Screw 10 ...

Page 24: ...n Interlock Switch 3 Ph w Cap Nut T3200 1A Waterproof Reset Button Seal Not Shown T3188 Sw Harness w Half Boot 15A 1PH 115V T3290 4A WRAPAROUND CASE PARTS Case Top Side Screw Clip T3069 1C HHS040S Cradle Rest Bar Screw RH LW10S Lock Washer SS Case SS T3005 Item No Description T3248 1 Cradle Rest Bar Case Joining Strip T3250 Case Top Side Screw 10 24 PHS023S Warning Label T3059 5 3 Cradle Rest Bar ...

Page 25: ...r Pulley Key T3025 Safety Cover Hinge Right Hand T3066 Case SS T3005 T3184 2 Switch Bracket Control Circuit Gear Box Assembly Standard Duty TA3168 3 T3248 1 Cradle Rest Bar T3250 Case Joining Strip Safety Cover Transparent w Decals TA3096M 2 Item No Description TA3168 4 Gear Box Assembly Heavy Duty Carriage bolt 20 x SS CB60S Motor Pulley Key TA3006 2 Base Foot Assembly TA3111 Cradle Rest Thrust P...

Page 26: ...OPERATOR S NOTES 24 ...

Page 27: ... Motor Screw Washer 5 16 FW16S Assembly S N 52884 on LW16S Lock Washer 5 16 Base Leg 4 T3111 1 CB60S Case Screw 20 x carriage bolt HN15S Case Screw Nut 20 x Motor Cord Plug 220V 1PH T3108 4 Item No Description HNNL16S Base Foot Lock Nut 20 Motor Shim T3197 2 Motor Cord Plug 115V 1PH T3108 1 Base Foot w Nut Assembly TA3111 Case Screw 20 x carriage bolt CB61S T3180 Cord Clamp Case Top Side Screw 8 3...

Page 28: ...tem No Description HN02S Relay Hex Nut 6 32 SS Power Cord 115V T3108 1 Transparent Safety Cover w Magnet TA3096M 2 Relay Lock Washer 6 SS LW02S Retro fit Kit Wiring Harness 220V TA3185M 220K T3103 On Off Plate SS Power Cord 220V T3108 4 Solid State Relay 115 220V T3185M 120 Starting w SN 72504SD Toggle Switch w half boot 115V T3186 4A Switch Relay Bracket T3184M 20 T3186 1A Toggle Switch w half bo...

Page 29: ... Cradle Back Knife Shaft w Coupling T3132 Wire Comb Front T3116 9 T3131A Front Knife Shaft w Coupling Spacer Cradle Lock Lever Shaft T3157 Shoulder Bearing Front T3181 1 Hex Head Screw x 20 x HHS040S T3181 2 Shoulder Bearing Back T3227 1 Stew Cradle End Left Hand Cradle Bar Bottom Front T3228 1 HHS048S Hex Head Screw x 20 x 1 Cradle Lift Handle T3247 5 Cradle Bar Bottom Back T3228 Cradle Bar Top F...

Page 30: ... Shaft End Nut T3083 Star Wire Comb Back T3317 T3130 Cradle Back Knife Shaft w Coupling T3132 Star Wire Comb Front T3316 T3131A Front Knife Shaft w Coupling Spacer Cradle Lock Lever Shaft T3157 Shoulder Bearing Front T3181 1 Hex Head Screw x 20 x HHS040S T3181 2 Shoulder Bearing Back T3227 Cradle End Left Hand HHS048S Hex Head Screw x 20 x 1 Cradle Lift Handle T3247 5 Cradle Bar Bottom Front Back ...

Page 31: ...3130 2A TA3130 4A TA3130 5A TA3130 7A TA3130 8A TA3130 9A TA3130 14A Stew Blade Assembly Front wide Stew Blade Assembly Front 1 wide Stew Blade Assembly Front 1 wide Stew Blade Assembly Front 9 16 wide Stew Blade Assembly Front wide Stew Blade Assembly Front 19 16 wide Stew Blade Assembly Front 2 wide Stew Blade Assembly Front wide Stew Blade Assembly Front wide TA3130 1 TA3130 3 TA3130 2 TA3130 4...

Page 32: ... 21 TA3130 23 TA3130 24 Front Diameter Back Diameter A Distance 2 2 0 2 1 1 16 1 1 1 1 3 16 1 1 SCORING BLADES BLADE ASSEMBLIES Feeder Scoring Blade Scoring Blade Scoring Blade Scoring Front Blade Assembly Scoring Front Blade Assembly T3036 1 T3036 3 Item No Description T3036 2 TA3131 20 TA3131 22 Diameter 2 1 1 2 1 Scoring Front Blade Assembly Scoring Back Blade Assembly Scoring Back Blade Assemb...

Page 33: ...40S HHS048S Hex Head Screw x 20 x 1 Front Knife Shaft End Nut Left Hand T3082 Back Knife Shaft End Nut T3083 Cradle Lock Lever Shaft T3157 Shoulder Bearing Front T3181 1 T3181 2 Shoulder Bearing Back T3227 Cradle End Left Hand Cradle Lift Handle T3247 5 Cradle Bar Bottom Front Back T3228 Cradle Bar Top Front T3228 3 Cradle End Right Hand T3226A T3247 1 Cradle Lock Lever Nylon T3131A Front Knife Sh...

Page 34: ...031 7 Knife shaft ext end spacer ID x OD x T3031 8 Knife shaft ext end spacer ID x OD x 3 16 T3031 9 Stew front spacer for 9 16 width 14 req d T3031 11 Stew front spacer for width 20 req d T3031 12 Front knife shaft cap spacer Item Number Description T3031 14 Stew front spacer for width 8 req d SSS03NPS Key lock screw 10 32 x 3 16 CB74S Motor screw 5 16 x carriage SS HN20S Motor screw nut 5 16 18 ...

Page 35: ...ase T3200 3A Interlock switch w cap nut 1 phase T3226A Cradle end right hand T3226A 1 Stew cradle end right hand T3227 Cradle end left hand for wire comb T3227 L Cradle end left hand for rigid comb T3228 Cradle bar bottom front back T3228 1 Stew cradle bar bottom front T3228 3 Cradle bar top front back T3171 1 Coupling shaft key front HD T3171 2 Coupling shaft key back HD T3172 Knife drive couplin...

Page 36: ... front blade assembly width TA3131 2 Stew front blade assembly 1 width TA3131 3 Stew front blade assembly 1 width TA3131 4 Stew front blade assembly 9 16 width TA3131 5 Stew front blade assembly width TA3131 7 Stew front blade assembly 19 16 width TA3131 8 Stew front blade assembly 2 width Item Number Description TA3131 9 Stew front blade assembly width TA3131 14 Stew front blade assembly width TA...

Page 37: ...35 OPERATOR S NOTES ...

Page 38: ...36 SAFETY LABEL LOCATIONS INSTRUCTIONS SAFETY CAUTION KEEP HANDS CLEAR OF MOVING PARTS AT FEED AND DISCHARGE AREA DISCONNECT POWER BEFORE CLEANING OR SERVICING T3059 5 3 T3059 9 T3059 8 T3059 3 2 ...

Page 39: ...AVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 40: ...use lack of proper or recommended service or for electrical connection of equipment adjustments to switch gear or any other electrical requirements which must be performed only by a certified electrician EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY ...

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