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BIRO HD3000, Operation, Service Manual & Parts List

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BIRO HD3000 Operation, Service Manual & Parts List Download Page 29

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Summary of Contents for HD3000

Page 1: ...3000N F4000N B1200N HD3000N OPERATION SERVICE MANUAL PARTS LIST IMPORTANT SAFETY NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment Item No 356 8 13 4 REVISED JULY 23 2014 ...

Page 2: ...he automatic paper attachment 8 Product thickness regulation 9 Loading the product and use 10 CLEANING AND HYGIENE Complete cleaning 11 Disassembly of the removable accessories 11 Disassembly of the paddle 11 Disassembly of the hopper 11 Disassembly of the conveyor belt 11 Disassembly of the regulation drum 12 Disassembly of the scraper 12 Cleaning of the disassembled components 12 Assembly of the...

Page 3: ...st be used only by the personnel who must know the machine and the content of the manual Make sure that unskilled personnel and especially children do not operate the machine Do not modify or remove the safety devices covers and protections especially those installed at the meat inlet Never tamper with the electric system Use the machine with concentration avoiding distractions Before cleaning and...

Page 4: ...ucts used and are in conformity with the hygienic regulations for food The moving parts are started by an electronic motor and the movement transmission operates through a chain and mechanism The hopper the paddle the conveyor belt the drum and the accessories are easily disassembled to effect a regular cleaning The thickness of the product is adjustable The quantity of the hamburgers produced per...

Page 5: ...r for servo assisted manual or automatic control Emergency button Materials in conformity with the food hygienic regulations and fit to guarantee the good resistance to oxidation Components Description CONTENTS 1 Cover 2 Hopper 3 Protection 4 Papering attachment 5 Drum stop ring nut 6 Drum 7 Scraper 8 Leading roll 9 Led roll 10 Conveyor belt 11 Footswitch 12 Speed variator for the mod with current...

Page 6: ...dvisable to place the Food Forming Machine on a stable working table positioned on a height of about 800mm from the ground The installation area must allow the use of the machine in an optimal and ergonomic way It is advisable to place it in a dry breezy place far from warmth sources it can be used without any special arrangement of a normal working place Electrical Connections The machine is equi...

Page 7: ... you must assemble the hopper assemble the conveyor belt close the cover and the front protection Connect the footswitch inserting the control pipe into the bush on the control panel side Connect the plug to the socket Position the switch handle 1 on automatic Verify the rotation of the drum and the conveyor belt see the arrow Verify the lighting of the light Push the stop button 2 the machine mus...

Page 8: ...n the operating switch again UTILITY To obtain good results you must use fitted meats and doughs Arrange the machine with all the accessories disassembled It is advisable not to use and let the machine function without any product in the hopper Loading the Automatic Papering Attachment Take out the papering attachment by pushing the button I and slipping it off from the guide pins Replace the push...

Page 9: ...se high pressure sprays during cleaning Never use solvents thinners alcohol etc during cleaning Only use lukewarm water and some neutral detergent Product Thickness Regulation The machine is regulated in the factory with a medium thickness to obtain another thickness follow the instructions indicated below Take out the regulation drum by operating on the ring nut clockwise and taking out the drum ...

Page 10: ...e the production speed with the regulation handle 2 only for model with selector During the operation operate intermittently in order to clean the drum from residual product The product will come down on the conveyor belt and will be moved to its end To stop the machine operate on the stop button I or open the protections To continue release the stop button and turn the start switch again 2 ...

Page 11: ... similar systems In this case there is risk of short circuit or serious damages to the machine Disassembly of the Removable Accessories All the cleaning operations of the machine must always be done with the machine not equipped with hopper taking out the plug from the socket Disassembly of the Paddle Hold the handle turn anti clockwise and lift To avoid accidents before disassembling position the...

Page 12: ...fusion taking care to position the micro magnet on the side of the cover shaft and turn it until it hooks the pins Paddle position the inserting shaft of the paddle so that the pins in the hopper do not overlap the paddle then hold the paddle put it on the shaft making the shaft plug coincide with the housing in the drum Drum assembly the drum in the guide pin making the shaft plug coincide with t...

Page 13: ...LONG CONVEYOR BELT 145x1850mm 1 F9319202 SHORT CONVEYOR BELT 145x840mm 1 F9340403 CERAMIC MAGNET 16x9 5x8 1 F9360600 WIRE CLEANER 1 F9360900 S S WIRE 1 F9376800 MAGNET 1 F9377000 FOOTSWITCH 6210 OB 1 F9377100 PNEUM SWITCH MOM 6871 01 1 F9377700 CARD 220 50 HZ START STOP FROM SN 1710 1 F9377800 CARD 115 60 HZ START STOP FROM SN 1710 1 F93597100 MALE COUPLING BODY 1 Z9AMR SAFETY CONTACT 1 CODE DESCR...

Page 14: ...600 38003 38002 38006 38001 CODE DESCRIPTION Q TY F9338001 CILINDER ISO 6432 1 F9338002 AIR FILTER 1 F9338003 FIL BIT 1 8 20 RMSA 1 F9338006 SWITCH 1 F933800A COMPLETE PNEUMATIC CLEANER ASSEMBLY 1 F9362600 PNEUMATIC PISTON 1 F9360600 WIRE CLEANER 1 F9360900 S S WIRE 1 CODE DESCRIPTION Q TY F933800A CLEANER ASSEMBLY 1 F9313701 PADDLE 1 ...

Page 15: ...1108 40x60x13 1 F9306800 SEAL AS 30x42x7 NBR 1 F9307000 BEARING 6205 2RSH 25x52x15 1 F9310100 FRAME 1 F9310600 SHAFT HOUSING 1 F9310700 CAM 1 F9311202 CONIC GEAR 25x28 2 M3 Z 25 1 F9311900 SHAFT d30x248 1 F9312000 PLUG 10x46 h8 1 F9312100 KEY 8x7x35 UNI 6605 69 A C 40 1 F9312401 BUSHING 40x16 ERTALON 1 F9312403 BUSHING 1 F9312702 BUSHING 26 7x32x39 1 F9314100 RUBBER FOOT 4 F9319401 O RING 80x3 1 ...

Page 16: ...8 40x60x13 1 F9306700 SEAL AS 30x42x7 NBR 1 F9308300 CHAIN P 8 ISO 9001 1 F9308400 BUSHING HK4020 1 F9308401 RING IR 35x40x20 5 1 F9308500 BUSHING 36x42x20 HK3520 1 F9308501 RING IR 30x35x20 1 F9310301 HOPPER PLATE 1 F9311201 CONIC GEAR 30x33 2 M3 Z 25 1 F93125V02 PADDLE SHAFT d30x195 1 F9312600 KEY 8x8x45 1 F9315100 ALU BUSHING 87x33 5 1 F9319402 O RING 69 3x5 7 1 ...

Page 17: ...HAIN P 8 ISO 9001 1 F9308500 BOCC a RULL 36x42x20 HK3520 ordinare ANELLO IR 30x35x20 BUSHING 36x42x20 HK3520 1 F9308501 ANELLO IR 30x35x20xBOCC HK3520 RING IR 30x35x20xBOCC HK3520 1 F9310301 CUPOLA F93 HOPPER PLATE 1 F9311201 INGRAN CONICO 25x28 2 M 3 Z 25 CONIC GEAR 25x28 2 M3 Z 25 1 F9312500 ALBERO RACLA d30x195 PADDLE SHAFT d30x195 1 F9312600 LINGUETTA 8x8x45 INOX 316 Tipo A non unificato con f...

Page 18: ...220 B5 1 30 1 F9308601 GEAR BOX RC 220 B5 1 46 B1200 1 F9310801 GEAR 80x66 1 F9310900 CONVEYOR SHAFT SUPPORT 60x67 1 F9311000 SHAFT 17 x 179 1 F9311100 CHAIN PINION 8x3 Z 21 1 F9311300 CHAIN PINION 8x3 Z 18 1 F9311400 RELEASE GEAR M 1 5 Z 32 1 F9311500 GEAR M 1 5 Z 38 1 F9311600 CAM PINION 8x3 Z 21 1 F9311700 SCRAPER CAM 1 F9312301 RELEASE SUPPORT 1 F9312900 CAM PIN 12x37 1 F9313001 RELEASE SHAFT ...

Page 19: ...313400 CLEANER SPRING 1 F9314200 ARM ASSY 20x187 1 F9314300 RING 1 F9314400 CONVEYOR ROLL 64x140 1 F9314401 SS BELT DRIVER 64 x 140 1 F9314500 ROLL 28x140 1 F9314600 ROLL PIN 12x193 1 F9314700 LOCKING SCREW M8x38 1 F9314800 ROLL BUSHING 1 F9314901 SHORT CONVEYOR ARM 1 F9314902 LONG CONVEYOR ARM 1 F9315400 CONVEYOR ARM PIN 6x30 1 F9319201 LONG CONVEYOR BELT 145x1850mm 1 F9319202 SHORT CONVEYOR BELT...

Page 20: ... F9320500 GUIDE PLATE 1 F9320600 PUSHER SHAFT 2 F9320700 PIN 8X56 5 1 F9320801 PLASTIC BEARING d 14 5 2 F9320900 PUSHER SPRING 1 F9321000 LOCKING MECHANISM 1 F9321100 LOCKING MECHANISM SPRING 1 F9321200 THICKNESS CAM 1 F9321300 LOCKING THICKNESS MECHANISM 1 G305 PLASTIC KNOB D3 6G 1 F9325700 RING d 8 UNI 7435 2 CODE COMPLETE ASSEMBLY Q TY F9320000 DRUM SINGLE SHAPE ON REQUEST 1 F9320002 DRUM DOUBL...

Page 21: ... KNOB 1 F9330800 PIN 1 F9330900 PAPER PUSHER 1 F9331000 PAPER PUSHER SPRING 1 F9331100 LOCKING PAPER PIN 2 F9331200 PIN 12x7 5 2 F9331300 SPRING 05 DE 11 2 F9331400 BUSHING 8x7 5 1 F9331500 SPRING d 10 L 55 1 F9331600 PIN 1 F9331700 RELEASE LEVER 1 F9331800 STOPPING SEAL 1 F9331900 PAPER ATTACHMENT SUPPORT PIN 1 F9332000 GUIDING PIN 8x55 1 F9332100 GUIDING PIN 6x48 1 F9332200 BUSHING 12x14x15 2 CO...

Page 22: ...06200 METAL PLATE 2 AF025 PTFE WHEEL 2 F9312701 BUSHING 1 F9340100 HOPPER d360x260h 1 F9340102 HOPPER d360x430h 1 F9340201 HOPPER SHORT PIN 12x110 1 F9340202 HOPPER LONG PIN 12x130 1 F9340300 HOPPER COVER ARM 1 F9340302 EXT HOPPER COVER ARM 1 F9376600 MAGNET SUPPORT 1 F9350100 SS REAR PROTECTION 1 F9350102 REAR PROTECTION F4000 1 F9350200 LEFT SIDE PROTECTION 1 F9350300 SS DRUM PROTECTION 205x300 ...

Page 23: ...76100 HAND FOOT SWITCH 1 F9376200 STOP BUTTON 1 F93763 SWITCH 1 NC SCREW 1 F93764 SWITCH 1 NO SCREW 1 F9376800 MAGNET 1 F9377000 FOOTSWITCH 6210 OB 1 F9377100 PNEUM SWITCH MOM 6871 01 1 F93597100 MALE COUPLING BODY 1 F93597800 FEMALE COUPLING BODY 1 F9377500 INVERTER SYN10 S 220 05 AF IP65 S 50 60H Kw 0 75 220V 1 F9377900 INVERTER SYN10 S 220 05 AF IP65 S 50 60H Kw 0 75 115V 1 K20003 RED LAMP 1 K2...

Page 24: ... 3000 PJ508 1 F9313201 MOTOR PULLEY 38 x 31 ALL 1 F9313202 GEAR PULLEY 53 x 31 F 4000 1 F9313203 GEAR PULLEY F 3000 HD 3000 83 x 31 1 F9313204 GEAR PULLEY F 2000 110 x 31 1 F9313300 MOTOR SUPPORT 1 F9313500 MOTOR SPRING TENS 1 F9375500 MOTOR LMR 71 230 V 50 Hz F 2 3 HD 3000 B 1200 1 F9375501 MOTOR LMR 71 115 V 60 Hz F 2 3 HD 3000 B 1200 1 F9376101 MOTOR CAPACITOR BLACK 31 5 40 mf VLCA 280 40 60 1 ...

Page 25: ...8002 60600 62600 38003 38001 60900 CODE DESCRIPTION Q TY F9338001 CILINDER ISO 6432 1 F9338002 AIR FILTER 1 F9338003 FIL BIT 1 8 20 RMSA 1 F9338006 SWITCH 1 F9362600 PNEUMATIC PISTON 1 F9360600 WIRE CLEANER 1 F9360900 S S WIRE 1 CODE DESCRIPTION Q TY F933800A COMPLETE PNEUMATIC CLEANER ASSEMBLY 1 ...

Page 26: ...ABM COMPANYsrl ...

Page 27: ...ABM COMPANYsrl ...

Page 28: ...ABM COMPANYsrl ...

Page 29: ...ABM COMPANYsrl ...

Page 30: ...ABM COMPANYsrl ...

Page 31: ...ABM CONVEYOR BELT FOR HD 3000 EDITION 2014 06 16 0 140616 ...

Page 32: ...9 SEAL 25 42 7 VA0027 ROLL OF REFERENCE VA0028 SHAFT OF REFERENCE FOR ROLLER VA0029 SHAFT ALIGNMENT VA0030 DISK VA0046 FLAT WASHER Ø30 VA0060 BEARING 61905 2RS 25 42 9 VT032 RETAINING RING INTERNAL M42 SS VT126 FLAT WASHER M6 SS VT209 HEX HEAD SCREWM6 1 0x20 SS VT458 HEX SOCKET SET SCREWFLAT POINT M8 1 25x35 SS ZZVOL KNOB Ø40 M8 FEMALE ...

Page 33: ...IP55 CAPACITOR 25µF VA0032 SHAFT ROLLER MOTOR VA0033 ROLLER MOTOR VA0034 REACTION ARM VA0046 FLAT WASHER Ø30 VA0055 PLASTIC SUPPORT UCFL 204 OPEN COD 69026 VA0057 PLASTIC SUPPORT UCFL 204 CLOSED COD 69016 VA0059 GEAR MT MRV40 RAPP 1 30 PAM 63 B14 VER FOOD WHIT WHITE EPOXY COATING VT063 PARRALLEL PIN M6m6x40 SS VT106 ACORN HEX CAP M10 1 5 SS VT126 FLAT WASHER M6 SS VT128 FLAT WASHER M10 SS VT206 HE...

Page 34: ... 140616 CODE DESCRIPTION PA43 WHEELS PIVOTING Ø80 SS VA0042 SUPPORT BAR VA0043 SHORT LEG VA0044 LONG LEG VA0045 CROSS LEG VA0046 FLAT WASHER Ø30 VT105 ACORN HEX CAP M8 1 25 SS VT127 FLAT WASHER M8 SS VT229 HEX HEAD SCREWM8 1 25x14 SS VT231 HEX HEAD SCREWM8 1 25x20 SS VT238 HEX HEAD SCREWM8 1 25x60 SS SS PIVOTING WHEEL d 80 SS ...

Page 35: ... SPACER VA0035 PLATES RIGHT WITH REACTION VA0036 PLATES LEFT VA0037DX PLATE WITH ROD RIGHT VA0037SX PLATE WITH ROD LEFT VA0038 ROD VA0039 BLIND NUT VA0040 THROUGH NUT VA0041 PIVOT BUSH VA0047 BOX SCRAP COLLECTION VA0048 ROD MOUNTING BOX VA0049 HINGE PIN FOR CARTER VA0050 CARTER OF MOTOR VA0058 BELT 1N4B07PA_HBHACCP 145 X 2440 VT104 ACORN HEX CAP M6 1 0 SS VT113 NYLOK NUT M8 1 25 SS VT126 FLAT WASH...

Page 36: ...THE BIRO MANUFACTURING COMPANY 1114 W Main Street Marblehead Ohio 43440 U S A Ph 419 798 4451 Fax 419 798 9106 service birosaw com www birosaw com ...

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