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TROUBLE ANALYSIS AND INSPECTION (TABLE 6-2)

Number

Problem

analysis

inspection

1

No power

Power plug/ power cabinet no power
Internal fuse broken

Check the power source.
Replace the fuse and check if the voltage is
normal.

2

No flow from
ozone outlet

Gas source is not connected.

Flow meter has not been turned on
Internal piping leakage
Internal piping folded

Reconnect gas source
Turn on flow meter
Check if there is leakage in the connectors, and
tighten it if any is found.

Straighten out the connection.

3

Alarm is on and
no working
current

 Ozone adjustment knob has not been

turned on.
(2) Transformer (HV transformer) over
temperature protection—4# indicator on
(3) Backflow water protection—5#
indicator on
(4) Cooling water over temperature
protection—6# indicator on
(5) Issue with 4-20mA signal.

 Ozone adjustment knob short circuit

(7)  Digital power supply unit issue.

 Turn up the knob to increase output

Clean fan filter net

Transformer (high voltage

unit) cooling fan damaged; transformer
temperature control damaged or in poor contact.
(3) Completely dry water in ozone module;
check backflow water reason.
(4) Open the input water valve or increase
cooling water flow.
(5) Disconnect the 4-20mA signal and  check.
(6) Replace potentiometer.
(7) Replace the digital power supply unit.

4

Low ozone
output, low
current

over

0.5A but lower
than rating
current

 Adjustment knob turned to be small

percentage.

 Abnormal feedback signal from ozone

monitoring device

  Excessive gas pressure inside ozone

module, causing high pressure inside the
ozone generator. Working pressure
should be less than 0.2 bar.

 Turn the knob to higher percentage.

 Disconnect the 4-20mA feedback signal

connector.

 Decrease gas input flow or increase negative

pressure for the injection.

5

Low working
current

lower

than 0.5A

, no

ozone output

 Back flow water in the ozone module.

Excessive gas pressure inside ozone

module

Abnormal feedback signal from ozone

monitoring device

 Transformer connecting cable/

grounding cable is open circuit.

 Quartz electrode damaged

 Transformer damaged

 Completely dry water in ozone module; check

backflow water reason.

Decrease gas input flow or increase negative

pressure for the injection.

Disconnect the 4-20mA feedback signal

connector.

 Re-connect transformer and grounding cable.

 Replace quartz electrode. If no new quartz

electrode is available, only remove the steel wire
on the damaged electrode

Do not remove the

quartz electrode or the concentration will be
decreased 

.

 Replace transformer

14

Summary of Contents for AQUAZONE 200G

Page 1: ...d ventilation To prevent backflow water gas liquid mixing connections should be installed strictly according to this guide At least allow 5 seconds to turn on and off the ozone generator Please keep t...

Page 2: ...4 1 CONTROL PANEL DESCRIPTION 6 300G INTERFACE 8 200G 400G AND 600G INTERFACE TWO SETS MODULAR DESIGN 9 4 20MA ANALOG SIGNAL RECEIVING PORT 10 INSTALLATION AND MAINTENANCE 11 INSTALLATION PLACE REQUI...

Page 3: ...ill lead to equipment oxidised and is harmful to staff around Staff is prohibited to enter the space when the machine is being used for space sterilisation In other words business time and sterilisati...

Page 4: ...s to be in good ventilation and install an exhaust fan if necessary The ambient humidity must not be higher than 90 otherwise there will be water drops inside the equipment causing electricity leakage...

Page 5: ...ated power supply unit which has comprehensive control and protection The modular design has also made it quite simple for maintenance Anti moisture HV transformer design The HV transformer is sealed...

Page 6: ...design 3 5A each set Two sets modular design Power 2 5 3 5 4 8 7 0 Working pressure 0 2bar Cooling water flow 25 6LPM 10LPM 12LPM 20LPM Ambient temperature 40 Ambient humidity 70 Cooling water input...

Page 7: ...the specification Equipment overcurrent protection This feature is reserved IGBT overcurrent protection This feature is reserved High voltage transformer overheat protection When the indicator lights...

Page 8: ...7...

Page 9: ...water outlet Outlet water temperature should be lower than body temperature feeling cool otherwise a higher flow is required Ozone outlet A non returning check valve and backflow water prevention dev...

Page 10: ...200G 400G AND 600G INTERFACE TWO SETS MODULAR DESIGN 9...

Page 11: ...4 20MA ANALOG SIGNAL RECEIVING PORT 10...

Page 12: ...xygen Cooling water pipe DN20 PVC is suggested The inner diameter needs to be over 10mm Ozone output pipe 304 316 stainless steel pipe or PTFE pipe is suggested The inner diameter needs to be over 15m...

Page 13: ...mable material accessories and the L series products from Biozone are warranted for one year from the date of purchasing The following occasions are excluded from the warranty and Biozone may charge f...

Page 14: ...net Clean replace Cycling clean Dry moisture on high voltage parts Clean Maintain during humid season Inner side of internal and external electrode Clean Regular clean when used in beverage and food...

Page 15: ...se cooling water flow 5 Disconnect the 4 20mA signal and check 6 Replace potentiometer 7 Replace the digital power supply unit 4 Low ozone output low current over 0 5A but lower than rating current Ad...

Page 16: ...SU output cables Check HV transformer and the connections Clean the cooling channels replace cooling fan Lower ambient temperature E11 PSU IGBT over heated Cooling fan channel blocked or cooling fan i...

Page 17: ...CONTACT US 16...

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