Bioscience Ampulmatic-10 Purge Gas Injector Operation And Maintenance Manual Download Page 13

Final Setup 

 

1.

 

Connect  the  Liquid  Filler  accessory  to  the  appropriate  port  on  the  Purge  Gas  Injector 

accessory  using  the  cable  provided.  The  Purge  Gas  Injector  accessory  should  also  be 
connected to the Ampulmatic-10 base unit. 

 

 

 

2.

 

If using both a Purge Gas Injector Head and a Liquid Filler Injector Head, verify that the 

Liquid Filler Injector Head is placed on the Purge Gas Injector Rod first.  Position the 

Purge Gas Injector Head so that injection occurs at least 2 positions prior to flame sealing.  
Position  the  Liquid  Filler  Injector  Head  1  or  2  positions  before  the  Purge  Gas  Injector 

Head.  

 

3.

 

If using only the Liquid Filler Injector Head, position it so that injection occurs at least 2 

positions prior to flame sealing.    

 

NOTE:  Refer  to  the Purge  Gas Accessory Operation  and  Maintenance  Manual  for 
adjustment of plunger heads.  

 

4.

 

Fill the carousel with empty ampules and check for correct operation.  Visually inspect 

ampules before use to discard any broken or distorted ampules.  Defective ampules may 
cause improper operation.  This unit is designed to accept normal variance in glassware; 

however, ampules should be of high quality and uniformity for best results. 

 

5.

 

The Liquid Filler accessory is now set up and ready to use. Turn power on to Ampulmatic- 

10 base unit and Purge Gas Injector accessory. Liquid injection will occur automatically.

 

 

5-6 

 

Summary of Contents for Ampulmatic-10 Purge Gas Injector

Page 1: ...ller Accessory Operation and Maintenance Manual Bioscience Inc 2201 Hangar Place Suite 200 Allentown PA 18109 Phone 484 245 5232 Fax 484 245 5236 bioscience bioscienceinc com www bioscienceinc com Ori...

Page 2: ...iquid Filler Features 4 1 Unit Specifications 5 1 Setup 5 1 Initial Setup 5 2 Installing the Liquid Filler Syringe 5 4 Installing the Tubing 5 5 Calibrating the Filling Volume 5 6 Final Setup 5 7 Adju...

Page 3: ...rton and the unit for shipping damage Notify the carrier immediately if damage is found 2 Use the Accessory Check List attached to this manual when unpacking the unit to verify that the complete unit...

Page 4: ...nufacturer within 30 days of purchase and e Manufacturer s examination of such unit shall disclose to its good faith satisfaction that such defects have not been caused by misuse including the filling...

Page 5: ...to inject volumes between 1ml and 20ml into each ampule within the cycle time required to flame seal the ampule It was designed with a chemically inert fluid path to accommodate the injection of a wi...

Page 6: ...10 Liquid Filler Features 3 2 Syringe Solenoid Valve Safety Switch Syringe Clamps Upper Limit Switch Lower Limit Switch Solenoid Luer Lock Black Knob Fasteners 3 Switch Trigger Bracket PTFE Ferrules P...

Page 7: ...Fluid Path Borosilicate Glass PTFE 316ss Note Corrosive liquids must be tested in advance of filling and sealing for compatibility with the materials of construction of the Ampulmatic 10 base unit an...

Page 8: ...gas supplies connected and the flame adjustments made and the Purge Gas Injector accessory has been completely set up the Liquid Filler accessory may be set up Reference the Ampulmatic 10 Liquid Fill...

Page 9: ...the luer lock on the solenoid valve by twisting the syringe clockwise onto the luer lock fitting Do not over tighten Orient the syringe so that the flat edge of the metal end of the syringe barrel is...

Page 10: ...ger so that it reaches the switch trigger bracket Insert the provided 6 32 screw through the bottom of the switch trigger bracket Straight up and tighten with an allen wrench to grip the plunger of th...

Page 11: ...ng can be done before the sealing cycle is complete 1 Attach PTFE tubing to the fitting on the right side of the solenoid valve using PTFE ferrules Route the tube through the right hand slot on the ba...

Page 12: ...in this Manual NOTE The safety shield must be in the down position for the Liquid Filler accessory to operate The unit must be manually restarted every time the safety shield is raised and lowered Tur...

Page 13: ...rge Gas Injector Head 3 If using only the Liquid Filler Injector Head position it so that injection occurs at least 2 positions prior to flame sealing NOTE Refer to the Purge Gas Accessory Operation a...

Page 14: ...r can be used to adjust the speed of the syringe by inserting the screwdriver into the Syringe Speed Adjust hole and turning the potentiometer clockwise to increase the speed or counterclockwise to re...

Page 15: ...ss other than borosilicate will require careful alignment of the accessory filler heads and possible adjustment of the loading of the integrated filler head spring to avoid ampule breakage Soft glass...

Page 16: ...are free of air bubbles during injection Calibrate and check injection volume Every 10 000 injection cycles or 25 hours of operation or 1 month whichever comes first Remove and inspect syringe Clean s...

Page 17: ...r liquid injection is connected to appropriate port on Purge Gas Injector accessory Check to make sure safety shield is down and safety switch is triggered on Liquid Filler accessory Check to make sur...

Page 18: ...See Adjusting Syringe Speed in the Setup section of this manual Check all fluid path connections for air leaks see Fluid line contains air bubbles Check syringe integrity and replace syringe if necess...

Page 19: ...mp front 270 055 Syringe clamp screws 270 056 Solenoid Valve 270 067 Swagelok SS 28 to OD fitting 270 080 Swagelok SS OD to 1 8 OD fitting 270 089 Swagelok OD Teflon ferrules 270 082 Swagelok 1 8 OD S...

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