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AIR PELLET 60 kW

FLARE PELLET BURNER

Operation Manual

СВ.060.00.00СК

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Summary of Contents for AIR PELLET 60 kW

Page 1: ...AIR PELLET 60 kW FLARE PELLET BURNER Operation Manual СВ 060 00 00СК ...

Page 2: ...tup of the Boiler with the Burner 11 3 4 Burner Stop 11 3 5 Actions in Emergency Situations 11 4 TECHNICAL MAINTENANCE 12 4 1 General Instructions 12 4 2 Safety Measures 12 4 3 Burner Maintenance Procedure 13 4 4 Current Maintenance 13 4 3 1 Periodic Technical Maintenance 14 4 5 Functionality Test 15 4 6 Engineering Certification 15 4 7 Storage Instructions 15 5 CURRENT REPAIR 15 5 1 General Instr...

Page 3: ...peration Manual Individuals authorized to operate and take care of AIR PELLET 60 kW burner shall follow this Operation Manual Due to continuous enhancement of the structure construction of Air Pellet flare pellet burners as well as their manufacturing technology this Operation Manual might contain some discrepancies in terms of description of the product unit and the unit itself and such discrepan...

Page 4: ...PERATION 1 1 Purpose Burners of AIR PELLET 60 KW type Picture 1 are intended for burning wood fuel pellets in water heating boilers with a nominal heat output of up to 60 kW Picture 1 Overall and mounting dimensions of the burner ...

Page 5: ...ed to install the fan exhauster to remove burnt gases the boiler house where the burner is installed shall correspond with all the acting local norms and rules the boiler shall be located in such a way to ensure enough room for cleaning the burner and removing ash from the boiler and the chimney If the flue gas temperature at the boiler outlet is less than 120 C there is a risk of condensation of ...

Page 6: ...from inverted flame With the help of the mounting kit the screw feeder is fastened to the wall bunker or ceiling depending on installation area conditions Picture 3 shows correct location of the screw feeder towards the horizon and the burner It is necessary to meet the following recommendations during installation and operation process pellet intake hole shall be located upward vertically and not...

Page 7: ... gear for furnace grates pressurized air fan electric system The burner housing is the basic unit also serving as the base for the equipment installed inside including the trailing furnace grates and the ignition system The combustion chamber has the air injection holes inside Their diameter is selected in such a way to ensure the open air flow makes possible the optimal air dosing in the volume r...

Page 8: ...e grate module 2 movable grate bars 3 screw feeder of pellet supply 4 heating elements of the ignition system 5 refractory lining CAUTION The manufacturer reserves the right to incorporate changes into the design configuration and software of the burner Due to frequent upgrade of the product some of presented below examples may insignificantly vary from the reality and this fact however does not i...

Page 9: ...the boiler Once the boiler reaches the preset temperature the controller will automatically switch off the burner In addition the controller plays a very important informational role displaying boiler operation parameters as well as some emergency situations Servicing of the boiler and the burner is quite power operated but however it does not mean that the user is free from monitoring the instruc...

Page 10: ...g holes located on the burner Picture 6 If required installation can be carried out using adapter flange as well as with use of noncombustible sealant material Picture 6 Burner Installation CAUTION If there is a mounting seat stipulated by the manufacturing plant then the burner is installed on it in accordance with the documents delivered along with equipment 3 BURNER OPERATION 3 1 Operating Rest...

Page 11: ... temperature on valves and radiator thermostats close all boiler s doors and covers of fuel tanks switch on power supply for the burner and the controller the further sequence of startup operation depends on the control system modification and is described in detail in the Instruction for the control system CAUTION The method of programming the controller and its service is described in the Instru...

Page 12: ...umentation It is prohibited to use the burner with a faulty seal of the mounting plate In case of smelling carbon monoxide from the outside of the boiler it is required to immediately turn off the burner and restore the tightness of the seal If it is necessary to carry out work inside the boiler always turn off the burner and wait for about 20 minutes to ventilate and cool off the combustion chamb...

Page 13: ...a defective burner or the burner with faulty equipment Re commissioning of the burner is allowed after troubleshooting Information and warning signs are placed on the whole system of the boiler with the burner During the operation of the boiler with the burner always follow the principle of limited confidence and carefully monitor the readings of the installed measuring and recording equipment CAU...

Page 14: ...eating elements of the ignition system Check clean and tighten the sensor connections Check the fastening of the screw feeder clean the feed openings and evaluate the correct operation of these units Check the cooling system of the burner If leakage is detected at the joints they shall be fixed Clean the controller with a vacuum cleaner and check the operation of all its working functions Eliminat...

Page 15: ...red in the closed premises The burner is delivered from the manufacturing plant after the preservation with the duration of protective coatings of 12 months At the end of the effective period of preservation of the manufacturing plant or on long storage more than 6 months the burner shall be put into long term storage All unpainted surfaces shall be coated with anti corrosion grease Preservation s...

Page 16: ...iring contacts on gearbox and burner connector Boiler overheat overheat detector light is ON on the controller panel Rise of maximum temperature for heat carrier heating up in central heating circuit 1 Press Stop button on the controller 2 Let the boiler get cold 3 Define the reason for overheat and take measures to eliminate it Damage of temperature sensor Damage in chain of the heat carrier temp...

Page 17: ...ose within the period exceeding 12 months Their storage location shall meet the following requirements on shelves only in the original factory and labeled boxes only in dry closed and ventilated premises in rooms at a temperature of 5 40 C and humidity not exceeding 50 in premises free of aggressive materials or chemical agents CAUTION It is forbidden to store or stockpile the products in the open...

Page 18: ...rner into operation and adjustment of burner operation parameters have been carried out by the authorized representative of the manufacturing plant Warranty does not cover defects occurred through user s fault due to improper assembling of the burner user s fault due to violation of operation rules for the burner and the boiler lack of reasonable diligence loss of burner s delivery set items willf...

Page 19: ...taller Name and Signature Name _ Tel _ City _ Street House ___________ For all issues relating to warranty and post warranty service please feel free to contact us at the address of 126 1 Plekhanovskaya Str Kharkov city 61037 Ukraine Telephone of Service Center 38 095 654 67 19 38 098 232 52 15 http bioprom ua Е mail no12service bioprom com ua ...

Page 20: ..._____________________ License ____________ Expert ________________ Repair date _________________ stamp Record on warranty repair Defect description ______________________________________________________ Reason for failure _______________________________________________________ ______________________________________________________________________ Repair work performed _____________________________...

Page 21: ...21 TICKET OF PUTTING INTO OPERATION Burner Model ID Date of Purchase Date of Installation User Details Name tel e mail Detailed info of the company that performed installation ...

Page 22: ...22 FOR NOTES ...

Page 23: ...23 FOR NOTES ...

Page 24: ...24 LTD Bioprom Company Kharkov 126 1 Plekhanovskaya Str Kharkov Region Kharkov Ukraine tel 380 57 757 68 33 Email info bioprom com ua www bioprom ua www bioprom com ua www bioprom kh ua ...

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