Binks DX200AM Service Manual Download Page 3

EN

NEVER MODIFY THE EQUIPMENT. Do 
not modify the equipment unless the 
manufacturer provides written 
approval.

KNOW WHERE AND HOW TO SHUT 
OFF THE EQUIPMENT IN CASE OF AN 
EMERGENCY.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or 
broken parts on a daily basis. Do not operate the equipment if you 
are uncertain about its condition.

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the 
equipment to rupture, malfunction or start unexpectedly and result in 
serious injury.

NOISE LEVELS. The A-weighted sound level of pumping and spray 
equipment may exceed 85 dB(A) depending on equipment settings. 
Actual noise levels are available on request.  It is recommended that 
ear protection is worn at all times while equipment is in use.

PROJECTILE HAZARD. You may be 
injured by venting liquids or gases that 
are released under pressure, or flying 
debris.

HIGH PRESSURE CONSIDERATION. High pressure can cause serious 
injury.  Relieve all pressure before servicing. Spray from the gun, 
hose leaks or ruptured components can inject fluid into your body 
and cause extremely serious injury.

NOTE

READ THE MANUAL. Before operating finishing equipment, read and 
understand all safety, operation and maintenance information 
provided in the operation manual.

AUTOMATIC EQUIPMENT. Automatic 
equipment may start suddenly without 
warning.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side 
shields could result in serious eye injury or blindness.

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as 
follows: 

WARNING

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE 

OPERATOR OF THE EQUIPMENT.

PRESSURE RELIEF PROCEDURE. 
Always follow the pressure relief 
procedure in the equipment instruction 
manual.

OPERATOR TRAINING. All personnel 
must be trained before operating 
finishing equipment.

PACEMAKER WARNING. You are in the 
presence of magnetic fields which may 
interfere with the operation of certain 
pacemakers.

KEEP EQUIPMENT GUARDS IN PLACE. 
Do not operate the equipment if the 
safety devices have been removed.

PROP 65 WARNING. WARNING:This product contains chemicals 
known to the state of California to cause cancer and birth defects or 
other reproductive harm.

PINCH POINT HAZARD. Moving parts 
can crush and cut.  Pinch points are 
any areas where ther are moving 
parts.

DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL 
POWER SOURCES DURING MAINTENANCE. Failure to de-energize, 
disconnect and lock out all power supplies before performing 
equipment maintenance could cause serious injury or death.

STATIC CHARGE. Fluid may develop a static charge that must be 
dissipated through proper grounding of the equipment, objects to be 
sprayed and alll other electrically conductive objects in the dispensing 
area.  Improper grounding or sparks can cause a hazardous condition 
and result in fire, explosion or elecrtic shock and other serious injury.

CAUTION

Hazards or unsafe practices which could result in 

severe personal injury, death or substantial property 

damage.

Read the following warnings before using this equipment.

WARNING

Hazards or unsafe practices which could result in 

minor personal injury, product or property 

damage

Important installation, operation or maintenance 

information.

77-3207-R1.7

3/16

www.carlisleft.com

Summary of Contents for DX200AM

Page 1: ...EN Service Manual Diaphragm Pump DX200 DX200ANB DX200AM DX200AR DX200AN Patent US 9447780 77 3207 R1 7 1 16 www carlisleft com...

Page 2: ...within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice Signed for and on behalf of Carlisle Fluid Technologies UK Ltd 3 5 17 B...

Page 3: ...ollows WARNING IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipm...

Page 4: ...psi 7 bar 100 psi A Fluid inlet connection Air volume cycle 6 9 bar 100psi Displacement per cycle 9 5 kg 20 94lb s Temperature range Weight Recommended air quality ISO 8573 1 Class 3 3 2 Non Lubricat...

Page 5: ...EN Installation 77 3207 R1 7 5 16 www carlisleft com...

Page 6: ...at a convenient height to allow for maintenance Set the air regulator pressure to give the desired fluid flow The pump must be earthed at all times A resistance 1 when measuring with an ohm meter at t...

Page 7: ...eel Ball Cage Acetal POM Ball Cage Aluminium Pump body End cap Item Material FKM PE Valve ball spring Stainless Steel Stainless Steel Item Material End cap plugs Paint section materials of constructio...

Page 8: ...seal kit x 4 DXK 203 1 2 DXK 276 Enamel check valve kit x 4 DXK 204 Diaphragm kit x 2 DXK 202 Spare parts 4 End cap Includes Item 5 End cap seal kit x 2 DXK 207 6 DXK 206 Caps screws x 2 End cap bolt...

Page 9: ...EN Spare Parts 77 3207 R1 7 9 16 www carlisleft com...

Page 10: ...nector with seals DXK 218 Description Blanking gasket x 4 DXK 209 Seal x 4 25 DXK 25 Gasket x 4 Air valve kit 17 16 DXK 216 DXK 215 Manual regulator control Blanking plate screws 11 DXK 211 Insert Gro...

Page 11: ...EN Spare Parts Inlet Connectors 77 3207 R1 7 11 16 www carlisleft com...

Page 12: ...EN Order for dis assembly reverse for assembly refer to figure Spanner or socket size Maintenance Torque required Grease AGMD 010 Key Maintenance symbols 77 3207 R1 7 12 16 www carlisleft com...

Page 13: ...EN Figure 1 Maintenance 77 3207 R1 7 13 16 www carlisleft com...

Page 14: ...t and diaphragm Replace centre shaft and seals Replace Check Valves Inspect and replace if required Air Valve module Symptom Possible Cause Remedy Pump will not Prime Air getting into the suction hose...

Page 15: ...No regulator DX200 N M Aluminium Aluminium Enamel DXA AC1 200 Air regulators Manual Regulator DX200 R DX200 N Fluid regulator NB No regulator Front outlet Fluid regulator DXA AC22 200 Pump Spraygun D...

Page 16: ...ww carlisleft com mx ventas carlisleft com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 Brazil www devilbiss com br vendas carlisleft com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Binks product...

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