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77-2956-R2  (1/2018)

2 / 10

EN

www.carlisleft.com

Binks reserves the right to modify equipment specification without prior notice.

DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK 

OUT ALL POWER SOURCES DURING MAINTENANCE

Failure to De-energize, disconnect and lock out all power supplies 

before performing equipment maintenance could cause serious 

injury or death.

OPERATOR TRAINING

 

All personnel must be trained before operating finishing 

equipment.

EQUIPMENT MISUSE HAZARD

 

Equipment misuse can cause the equipment to rupture, 

malfunction, or start  unexpectedly and result in serious injury.

PROJECTILE HAZARD

You may be injured by venting liquids or gases that are released 

under pressure, or flying debris.

PINCH POINT HAZARD

 

Moving parts can crush and cut. Pinch points are basically any 

areas where there are moving parts.

INSPECT THE EQUIPMENT DAILY

 

Inspect the equipment for worn or broken parts on a daily basis. 

Do not operate the equipment if you are uncertain about its 

condition.

In this part sheet, the words 

WARNING

CAUTION

 and 

NOTE

 are used to 

emphasize important safety information as follows:

Hazards or unsafe practices which 

could result in minor personal injury, 

product or property damage.

!

 

CAUTION

Hazards or unsafe practices which 

could result in severe personal 

injury, death or substantial property 

damage.

!

 WARNING

Important installation, operation or 

maintenance information.

NOTE

Read the following warnings before using this equipment.

READ THE MANUAL

 

Before operating finishing equipment, read and understand all 

safety, operation and maintenance information provided in the 

operation manual.

WEAR SAFETY GLASSES

 

Failure to wear safety glasses with side shields could result in 

serious eye injury or blindness.

NEVER MODIFY THE EQUIPMENT

 

Do not modify the equipment unless the manufacturer provides 

written approval.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.

FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).

KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT 

IN CASE OF AN EMERGENCY

HIGH PRESSURE CONSIDERATION

High pressure can cause serious injury. Relieve all pressure before 

servicing. Spray from the spray gun, hose leaks, or ruptured 

components can inject fluid into your body and cause extremely 

serious injury.

NOISE HAZARD

 

You may be injured by loud noise. Hearing protection may be 

required when using this equipment.

STATIC CHARGE

 

Fluid may develop a static charge that must be dissipated through 

proper grounding of the equipment, objects to be sprayed and all 

other electrically conductive objects in the dispensing area. Improper 

grounding or sparks can cause a hazardous condition and result in 

fire, explosion or electric shock and other serious injury.

PROP 65 WARNING

WARNING: This product contains chemicals known to the  

State of California to cause cancer and birth defects or other 

reproductive harm.

KEEP EQUIPMENT GUARDS IN PLACE

 

Do not operate the equipment if the safety devices have been 

removed.

!

 WARNING

AUTOMATIC EQUIPMENT

Automatic equipment may start suddenly without warning. 

PRESSURE RELIEF PROCEDURE 

Always follow the pressure relief procedure in the equipment 

instruction manual.

Summary of Contents for AX160L

Page 1: ...in 60 strokes Air inlet connection 3 8 BSPP NPS female Nominal pump stroke 127 mm 5 in Maximum operating temperature 71 C 160 F Weight 9 Kg 20 Lb 65 67 69 71 73 75 77 79 81 83 85 0 5 10 15 20 25 30 35 10 20 30 SOUND PRESSURE dB A AIR FLOW L min SCFM CYCLES MIN AX160L AIR MOTOR Air flow Sound Pressure Level 2 8 BAR 40 PSI AIR FLOW 5 5 BAR 80 PSI AIR FLOW 6 9 BAR 100 PSI AIR FLOW 2 8 BAR 40 PSI SOUN...

Page 2: ...stand all safety operation and maintenance information provided in the operation manual WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF TH...

Page 3: ...air supply Check air and fluid supply ball valves and supply hoses Air piston seal worn Replace piston seal Poppet assemblies are not working Switch interchange poppet assemblies to isolate the faulty poppet and clean or replace Main valve assembly is not working Check the main valve assembly and clean or replace QEV s are not working Check for constant exhaust air when pump is not in a stalled co...

Page 4: ...1 Parts are included in AX160L Seal Kit 250721 p Parts are included in Valve Repair Kit 0115 010226 s Parts are included in AX160L Hardware kit 250730 p p p p p p p p p p p p p p p 28 28 AX160L AIR MOTOR ASSEMBLIES WARNING Item 18 should not be removed or modified in any way It is necessary for safe operation of the air motor Operating the air motor beyond its maximum air inlet pressure may result...

Page 5: ...SAFETY VALVE 8 BAR 116 PSI 1 193539 SAFETY VALVE 7 BAR 101 PSI 193538 SAFETY VALVE 6 BAR 87 PSI 0114 014716 SAFETY VALVE 5 BAR 72 PSI 19 162819 lo CYLINDER SEAL AX160L 2 20 0115 010051 lop O RING 4 21 193826 UPPER END CAP AX160L 1 22 0115 010037 l POPPET ASSEMBLY 2 23 193689 EYEBOLT 1 24 162818 s HEX HEAD CAP SCREW 4 25 194073 CYLINDER AX160L 1 26 193822 PISTON ASSEMBLY AX160L 1 27 162817 lo PISTO...

Page 6: ...WASHER 4 6 161995 O RING 2 7 0115 010018 VALVE BLOCK END CAP 2 8 0115 010049 O RING 4 4 4 9 0115 010017 MAGNET 2 10 0115 010016 BUMPER 2 2 13 0115 010021 O RING 2 2 2 14 0115 010020 DIAPHRAGM 2 2 15 163920 SOCKET HEAD CAP SCREW 4 17 0115 010015 SPOOL AND SLEEVE ASSEMBLY 1 19 162819 CYLINDER SEAL AX160L 2 2 20 0115 010051 O RING 4 4 4 22 0115 010037 POPPET ASSEMBLY 2 24 162818 HEX HEAD CAP SCREW 4 ...

Page 7: ...t com AX160L AIR MOTOR ASSEMBLIES MAINTENANCE MAINTENANCE SYMBOLS DISASSEMBLY ORDER Reverse for assembly PG PETROLEUM GREASE JELLY ITEM NUMBER see pages 4 5 8 PG 4x PG PG 15 1 20 8 20 PG 2 2 5mm 4x 8x 6 14 PG 4 3 4 5 11 12 13 3 PG 2 4mm 3mm ...

Page 8: ...lbs Max 9mm 38mm 1 50in REF ROD SEALS INSERTION NOTE MAINTENANCE SYMBOLS TORQUE VALUE Nm in lb or ft lb ITEM NUMBER see pages 4 5 PETROLEUM GREASE JELLY PG DISASSEMBLY ORDER Reverse for assembly APPLY GREASE ONTO SEALS BEFORE INSERTING USE A PRESS AND A FLAT PIECE OF BAR STOCK WHEN INSERTING NEW ROD SEALS INTO LOWER END CAP AS SHOWN PRESS SEALS FLUSH INTO END CAP THEN PRESS SEALS THE REMAINDER OF ...

Page 9: ... AX160L AIR MOTOR ASSEMBLIES MAINTENANCE DANGER You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers NOTE Spool and sleeve assembly 17 is a matched set and cannot be interchanged with other spool and sleeve assemblies CAUTION Take care when handling the magnets 9 Avoid getting magnets in close proximity to each other Injury or damage to magnets ma...

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