Binks AX140S Assemblies Download Page 3

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  Warning

HiGH PRESSURE CAN CAUSE SERiOUS iNjURy iF EqUiPMENT iS iNSTALLEd OR USEd iNCORRECTLy—

REAd, UNdERSTANd, ANd OBSERVE ALL WARNiNGS ANd iNSTRUCTiONS iN THiS MANUAL

.

iNSTALL, OPERATE OR SERViCE THiS EqUiPMENT ONLy AFTER  

ALL iNSTRUCTiONS ARE CLEARLy UNdERSTOOd.

It is the responsibility of the employer to place this information into the hands of the operator.

!

 CAUTiON

hazards or unsafe practices which could 

result in minor personal injury, product 

or property damage.

!

   WARNiNG

hazards or unsafe practices which could 

result in severe personal injury, death or 

substantial property damage.

!

NOTE

Important installation, operation or 

maintenance information.

AvOId STATIC SPARKING 

1.  Use Binks NO-WIRE conductive hose 

in all airless spraying operations. Be 
sure the gun and hose have continuity. 

2.  Make sure the pump is grounded.  

NEVER operate the unit when it is on 
a non-grounded platform. 

3.  When flushing or cleaning with a 

combustible solvent, always use an 
open metallic container for receiving 
the waste solvent. Ground the solvent 
receptacle. 

4.  ALWAYS remove spray tip when 

flushing the system. Operate the pump 
at the lowest possible pressure. 

Bonding Wire,

Gun To Solvent Container

Conductive Hose

To Airless Pump

Open

Metallic

Waste Solvent

Container,

Grounded

GENERAl WARNINGS

1.  NEVER leave a pressurized sprayer 

unattended. 

2.  Periodically inspect all hoses for leaks 

and/or abrasions and tighten all 
connections before use. DO NOT 
ATTEMPT TO REPAIR
 a defective 
hose. REPLACE it with another 
conductive hose. 

3.  ALWAYS relieve pressure in the 

system by turning bypass valve to 
BYPASS or triggering spray gun 
before disassembly of any component 
parts.

 CAUTiON

Never store de-ionized, distilled, reverse 

osmosis or any pure grade of water in the 

pump. These fluids may cause corrosion.

NOTE

BINKS is not responsible for misapplica-

tion of pumps. Consult your BINKS repre-

sentative for application assistance. 

REPlACEMENT PARTS 

The pump is designed to use authorized 
parts only. When using this pump with 
parts that do not comply with the 
minimum specifications and safety 
devices of Binks, the user assumes all 
risks and liabilities.

   WARNiNG

EXCESSIvE AIR PRESSURE
Can cause personal injury, pump dam-

age or property damage. do not exceed 

maximum inlet air pressure as stated on 

motor model plate.

!

NOTE

Be sure that all fluids, solvents and 

fillers to be used are chemically and 

physically compatible with wetted 

parts in the pump. Consult your BINKS 

representative for pump materials of 

constructions and compatibility infor-

mation. Consult the fluid manufacture 

for information regarding the fluids to 

be used. 

Summary of Contents for AX140S

Page 1: ...55 SPECIFICATIONS Ratio 31 1 Maximum air inlet pressure 8 bar 116 psi Maximum fluid pressure 248 bar 3596 psi Displacement per cycle 72 cc 2 4 oz Output 60 cycles min 4 3 L m 1 2 gal m Air consumption...

Page 2: ...t and Lock Out All Power Sources During Maintenance Failure to De energize disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death Operat...

Page 3: ...e Hose To Airless Pump Open Metallic Waste Solvent Container Grounded GENERAL WARNINGS 1 NEVER leave a pressurized sprayer unattended 2 Periodically inspect all hoses for leaks and or abrasions and ti...

Page 4: ...be sited in a non hazardous area with a filter on the air intake system to prevent the ingress of dust or similar foreign material into the parts where compression takes place 4 Use lubricating mediu...

Page 5: ...OCKING CLIP 1 1 1 1 4 01115 010135 PUMP TIE ROD 3 3 3 3 5 FX12PL FX12 FLUID PUMP ASSEMBLY PTFE LEATHER 1 FX12PP FX12 FLUID PUMP ASSEMBLY PTFE 1 FX12PU FX12 FLUID PUMP ASSEMBLY PTFE UHMW 1 FX12UC FX12...

Page 6: ...77 2924 page 6 of 24 MX1231 Bare Pump Assemblies Maintenance MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape...

Page 7: ...eal Replace diaphragm Material in solvent cup Worn or dirty upper packings Replace or clean upper packings as necessary Pump does not stop on the down stroke Worn or dirty lower ball check Replace or...

Page 8: ...IONS Maximum air inlet pressure 8 bar 116 psi Maximimum recommended continuous cycle rate 20 cycles min Air consumption 20 cycles min 498 LPM 17 6 SCFM Air inlet connection 3 8 BSP f Piston Diameter 1...

Page 9: ...ETROLEUM JELLY GREASE THREAD SEALANT PTFE tape Parts are included in 0115 010301 Air Motor Repair Kit Parts are included in 0115 010226 Air Motor Valve Repair Kit L Parts are included in 0115 010302 A...

Page 10: ...GNET 2 15 0115 010049 O RING 4 16 0115 010018 VALVE BLOCK END CAP 2 17 0115 010051 O RING 4 18 0115 010117 UPPER END CAP MACHINING 1 19 0115 010037 POPPET ASSEMBLY 2 20 0115 010124 N SOCKET HEAD CAP S...

Page 11: ...77 2924 page 11 of 24 AX140S AIR MOTOR AssemblY Maintenance MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER Reverse order for assembly PETROLEUM JELLY GREASE THREAD SEALANT PTFE tape...

Page 12: ...77 2924 page 12 of 24 AX140S AIR MOTOR AssemblY Maintenance MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER Reverse order for assembly PETROLEUM JELLY GREASE THREAD SEALANT PTFE tape...

Page 13: ...NANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER Reverse order for assembly PETROLEUM JELLY GREASE THREAD SEALANT PTFE tape NOTE Spool and sleeve assembly 12 is a matched set and cannot be interchanged wit...

Page 14: ...Clear the blockage Erratic operation of air motor air motor stops Worn poppet assemblies Worn or dirty spool and sleeve assembly Replace poppet assemblies Clean or replace the spool and sleeve assembl...

Page 15: ...CIFICATIONS Maximum fluid pressure 248 bar 3596 psi Displacement per cycle 72 cc 2 4 oz Output 60 cycles min 4 3 L m 1 1 gal m Fluid inlet size 3 4 NPS m Fluid outlet size 3 8 BSP m 3 8 NPS m Weight 6...

Page 16: ...5 010269 FX12 CHECK VALVE ASSEMBLY Models FX12PL PTFE Leather FX12PP PTFE FX12PU PTFE UHMW MAINTENANCE SYMBOLS ITEM NUMBER MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE ta...

Page 17: ...10mm 2 2 2 13 0115 010144 FX12 UPPER SEAT SEAL 3 3 3 14 0115 010145 FX12 UPPER SEAT 2 2 2 15 0115 010146 FX12 UPPER SEAT RETAINER 1 1 1 16 0115 010262 FX12 LOWER PACKING SET PTFE LEATHER 1 16 0115 010...

Page 18: ...l FX12UC MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER Reverse order for assembly PETROLEUM JELLY GREASE THREAD SEALANT PTFE tape 0115 010269 FX12 CHECK VALVE ASSEMBLY Parts are included in 0115 0...

Page 19: ...HARD CHROME 1 13 0114 014022 UPPER BALL 10mm 2 14 0115 010144 FX12 UPPER SEAT SEAL 3 15 0115 010145 FX12 UPPER SEAT 2 16 0115 010146 FX12 UPPER SEAT RETAINER 1 17 0115 010164 FX12 LOWER U CUP SPACER 1...

Page 20: ...UID PUMP CHEVRONS MAINTENANCE Models FX12PL PTFE Leather FX12PP PTFE FX12PU PTFE UHMW MAINTENANCE SYMBOLS MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape UHMW 2x if app...

Page 21: ...77 2924 page 21 of 24 FX12 FLUID PUMP U CUPS MAINTENANCE Model FX12UC MAINTENANCE SYMBOLS MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape...

Page 22: ...stop on the up stroke Worn or dirty upper ball check Worn or dirty lower packings Replace or clean the parts as necessary Pump runs erratically Blocked material siphon kit Blocked inlet filter or str...

Page 23: ...0 MESH Service Bulletin 77 2920 air controls 0115 010180 Air Assist 0115 010198 Airless Service Bulletin 77 2920 LUBRICATING OIL FOR FX 12 FLUID PUMP 0114 009433 Solvent Based Materials 0114 014871 Wa...

Page 24: ...ance Tel 33 4 75 75 27 00 Fax 33 4 75 75 27 59 Email mkt itwsf com ITW Oberfl chentechnik GmbH Justus von Liebig Stra e 31 D 63128 Dietzenbach Germany Tel 49 0 6074 403 1 Fax 49 0 6074 403 300 Email m...

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