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1/08   © 2008 

 Inc.   All rights reserved.   Printed in U.S.A.

 Industrial Finishing

Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.

U.S./Canada Technical Service Office: 

195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)
Toll-Free Fax: 1-888-246-5732

Binks Worldwide Sales and Service Listing: www.binks.com

WARRANTY

This product is covered by Binks’ 1 Year Limited Warranty.

77-2756R-2 Revisions:

(P4) Updated exploded view and Parts List; (P6) Removed

207-10651; (P7) Edited 207-11796 Repair Kit parts List, edited 202-755 HVLP Gun
Tip Selection Chart.

TROUBLESHOOTING

Material leak at Nozzle.

Resin Valve Seat damaged.

Replace Seat.

Gun won’t shut off.

Packing nut too tight to allow needle

Loosen packing nut slightly

to return to seat.

and lubricate.

Packing worn and material leakage

Clean assembly and replace

in valve assembly holds needle open.

packing. Lubricate.

Material leaks at back of

Packing nut too loose.

Tighten packing nut slightly.

material valve.

Packing worn.

Clean assembly and replace 

packing.

No material when trigger

Out of material.

Check supply.

is pulled.

Pump filter clogged.

Clean filter.

Pump by-pass valve open.

Close valve.

Plugged tip.

Remove and clean carefully

with wooden toothpick.

Needle valve/stem broken.

Replace needle valve/stem.

Loose collet and holder.

Adjust and tighten nut.

Air leaks at catalyst

Valve cap too tight to allow needle to close.

Loosen valve cap, lubricate.

nozzle when not in use.

Valve seat worn.

Replace seat.

Catalyst drippage at

Valve cap too tight or dirty.

Clean and loosen valve cap.

nozzle when not in use.

Valve seat worn.

Replace valve seat.

Valve o-ring damaged.

Replace o-ring.

Catalyst drippage at

Nozzle o-rings damaged.

Replace o-rings.

nozzle when in use.

Insufficient fan air.

Increase catalyst Fan air.

Burst of catalyst.

Valve o-ring damaged.

Replace o-ring.

Inner catalyst line damaged.

Replace inner line.

Binks MODEL 202-755 HVLP GUN

Summary of Contents for 202-755

Page 1: ...ariables of air hose length and regulator and gauge types sometimes require that these adjustments become necessary 4 Remove test gauge and adapter and install 1 16 NPT pipe plug furnished You are now in compliance for the criteria HVLP Should your local Air Quality Officer or Inspector ever request air pressure reading co operate and install test gauge and demonstrate that your nozzle pressure is...

Page 2: ...HAZARD Improper equipment grounding poor ventilation open flame or sparks can cause hazardous conditions and result in fire or explosion and serious injury PINCH POINT HAZARD Moving parts can crush and cut Pinch points are basically any areas where there are moving parts KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY PRESSURE RELIEF PROCEDURE Always follow the pressure relief...

Page 3: ...If you are now using a Halogenated Hydrocarbon Solvent in a pressurized fluid system with aluminum components or galvanized wetted parts the following steps should be taken immediately 1 Remove all pressure drain and disconnect the entire system 2 Inspect and replace all corroded parts 3 Contact your solvent supplier for a NON HALOGENATED SOLVENT to flush and clean the system of all residues HALOG...

Page 4: ... 13 71 28 DM NIPPLE 1 14 237 68 O RING 1 15 207 11258 MATERIAL FEED TUBE 1 4 1 ITEM PART NO NO DESCRIPTION QTY 21 207 10548 VALVE ASSEMBLY 1 22 237 12 ROLL PIN 1 23 207 10108 SAFETY SPRING 1 24 207 10109 SAFETY PAD 1 25 207 10107 SAFETY PIN 1 ITEM PART NO NO DESCRIPTION QTY Items are included in Repair Kit 207 11796 Please order separately PARTS LIST When ordering please specify Part No CONTINUED ...

Page 5: ...ON QTY 30 207 10192 RESIN NEEDLE COLLET 1 31 207 10191 RESIN NEEDLE HOLDER 1 32 207 11364 MATERIAL VALVE ASSEMBLY 1 33 207 10096 RESIN NEEDLE SEAT 1 34 237 152 WASHER 1 35 207 10098 TRIGGER GUARD STUD 1 36 207 10100 1 TRIGGER GUARD 1 37 237 212 PAN HEAD SCREW 1 38 207 11340 SHUT DOWN PLUG NOT SHOWN 1 39 207 11796 REPAIR KIT NOT SHOWN 1 40 207 11799 TEST GAUGE KIT 1 41 237 707 WET FILM GAUGE 1 Also...

Page 6: ... 3236 O RING 1 9f 207 12141 PUSHROD 1 9g 207 11329 SPRING 1 Items are included in Repair Kit 207 11796 Please order separately ITEM PART NO NO DESCRIPTION QTY PARTS LIST When ordering please specify Part No ITEM 9 ON MAIN EXPLODED VIEW 9g 9f 9e 9d 9c 9b 9a 207 10548 VALVE ASSEMBLY 21a 207 10252 VALVE CAP 1 21b 20 3562 O RING 2 21c 207 10286 SPACER 1 21d 207 10088 VALVE BODY 1 21e 237 92 O RING 1 2...

Page 7: ...IP SELECTION CHART 207 11796 REPAIR KIT 32a 207 11345 RESIN NEEDLE 1 32b 207 11330 SPRING 1 32c 237 69 O RING 1 32d 207 10093 NEEDLE FITTING 1 32e 207 10095 NEEDLE PACKING 1 32f 207 10094 PACKING NUT 1 Items are included in Repair Kit 207 11796 Please order separately 2b 237 708 O RING 1 2c 237 709 O RING 1 4 237 89 O RING 3 5 207 11392 SEAL 1 7 20 2198 O RING 2 9d 207 11547 SEAL 2 9e 20 3236 O RI...

Page 8: ...age Clean assembly and replace in valve assembly holds needle open packing Lubricate Material leaks at back of Packing nut too loose Tighten packing nut slightly material valve Packing worn Clean assembly and replace packing No material when trigger Out of material Check supply is pulled Pump filter clogged Clean filter Pump by pass valve open Close valve Plugged tip Remove and clean carefully wit...

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