Billy Goat KD502SPQ Operator Owner'S Manual Download Page 8

Part No. 890257                                                                                                                                                                    Form No. F021695H

Page 8 of 12

MAINTENANCE     8

Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .

DISCONNECT SPARK PLUG WIRE
BEFORE SERVICING UNIT.

WARNING:  TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.

RECONNECT  SPARK PLUG WIRE,
GUARDS, BAG, CAPS AND / OR
HOSE BEFORE STARTING ENGINE.

ENGINE: See engine manufacturer
operator's instructions.

DEBRIS BAG:  See page 6.

1.  Wait for engine to cool and disconnect spark plug.
2.  Drain fuel and oil from the engine.
3.  Remove bag, quick release, upper handle and clutch cable from
upper handle. Do not kink, stretch, or break control cables, control
housings, or end fittings while removing handles.
4.  Remove chain guard, chains and jackshaft assembly (see page 9,
Drive Chain).
5.  Invert and support machine with engine not touching ground to
prevent damage to recoil starter.
6.Disassemble housing by removing six (6) lock nuts and washers
from nozzle frame, (2 are inside of nozzle opening).
7.  Remove impeller bolt and lock washer.
8.  Lift impeller upward. If impeller slides freely, proceed to (step 11).
9 . Place two crowbars between impeller and housing on opposite
sides. Pry impeller away from engine until it loosens. 

Using a penetrat-

ing oil can help loosen a stuck impeller.

10. If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of
the same diameter and thread type as the impeller bolt. Thread longer
bolt by hand into the crankshaft until bolt bottoms.  Using a suitable
gear or wheel puller against the bolt head and the impeller back-plate
(near the blades), remove impeller from shaft.
11. Remove engine mounting screws, bolts, and nuts as required.
12. When impeller is free of the engine shaft, lift impeller and housing
assembly off engine. Align impeller with opening, and diagonally lift
impeller out of housing.
13. Using a new impeller bolt and lockwasher, reinstall new impeller in
reverse order.
14. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs. (68 N.m)
(see item 51 on page 11).
15. Reinstall engine onto housing in reverse order of removal.
16. Invert machine back onto all 4 wheels.
17. Reinstall jackshaft assembly components onto housing in reverse
order of removal, properly tighten chains and adjust clutch (see Drive
on page 9).
18. Reinstall spark plug wire.

IMPELLER REMOVAL

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MAINTENANCE

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Summary of Contents for KD502SPQ

Page 1: ...PLA WEAR PLA WEAR PLA WEAR PLA WEAR PLATES TES TES TES TES P N 900810 P N 900810 P N 900810 P N 900810 P N 900810 Extends nozzle life when used along curbs and hard surfaces OPTIONAL DEBRIS BAGS OPTI...

Page 2: ...fins because contact may cause burns 2 2 DO NOT DO NOT DO NOT DO NOT DO NOT run engine without air cleaner or air cleaner cove r 2 3 DO NOT DO NOT DO NOT DO NOT DO NOT operate during excessive v i b...

Page 3: ...this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment GENERAL SAFETY ASSEMBLY Your Billy G...

Page 4: ...st These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering repla...

Page 5: ...when provided on engine CHOKE See Primer PRIMER Push primer per engine instructions THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IFYOUR UNIT FAILSTO START...

Page 6: ...and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of los...

Page 7: ...days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunct...

Page 8: ...slides freely proceed to step 11 9 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrat ing oil can help loosen a stuck imp...

Page 9: ...and level tighten carriage bolts item 90 7 Completely rotate drive wheels around several times to insure there are no excessively tight areas in the chain 8 Repeat steps 4 thru 7 if chains need readju...

Page 10: ...Part No 890257 Form No F021695H Page 10 of 12 R PARTS DRAWING PA RTS DRAWING 10 KD502SPQ KD502SPQ KD502SPQ KD502SPQ KD502SPQ 18 18 18 18 18...

Page 11: ...64 3 32 WASHER HUB CAP 1 2 I D 900927 4 33 34 WHEEL ASS Y CAST incl items 21 36 TREADED 900760 2 35 WASHER 0 75 C 900997 1 0 36 BEARING ONLY QTY PER WHEEL ASS Y 900498 2 37 LABEL EAR EYE BREATHING 890...

Page 12: ...Operator s bail not releasing clutch Broken or out of adjustment clutch cabl e W o rn or broken clutch assembl y B racke t c o n t r o l assembly item 112 out of adjustment Throttle in off position Ou...

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