Billy Goat BC2401H Operator Owner'S Manual Download Page 12

Part No. 500264

Form No. F101001A

Page 12 of 12

Purchased
from

Purchase
Date

Engine Service and Warranty

Contact your nearest engine manufacturer's authorized

servicing dealer.

22.1

21

Serial Plate

Record your machine model, serial number and
date-of-purchase and where purchased

22

min

-1

Operator

BILLY GOAT INDUSTRIES INC.
1803 S.W. JEFFERSON STREET LEE'S SUMMIT, MO 64082  / USA
PHONE: 816-524-9666 FAX: 816-524-6983     www.billygoat.com

WARRANTY PROCEDURE

Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:

The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.

The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.

The Warranty Claim will be filled in by the authorized Billy Goat   Dealer,
who will send it with the faulty part to Billy Goat headquarters.

The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.

The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.

Note:    To process a Warranty Claim, it is necessary to quote the Model
             & Serial number who are printed on the Billy Goat Serial Plate.

MAINTENANCE

  

continued

17

Solution

Problem

Possible Cause

Will not cut or has poor
cutting performance.

Unclog deck (see page 5).  Sharpen blade.
Check engine RPM.(see page 11 for settings)

Dull Blade.  Clogged deck. Excessive quantity of debris built up or
blocking blade.  Engine RPM set too low.

Belt slips or smokes.

Operator's clutch lever not releasing clutch.  Broken or out of
adjustment clutch cable. Worn or broken belt.

Belt tension too low .  Belt worn or stretched.  Pulleys worn or
damaged.

Abnormal vibration.

Loose or out of balance blade or loose engine.

Check blade and replace if required. Check Engine.

Increase tension at idler(see page 11).  Replace belt.  Replace
pulleys

Adjust clutch cable. Replace any worn, damaged or malfunctioning
parts.

TROUBLESHOOTING

Before Requesting Service Review These Suggestions

20

CLUTCH ADJUSTMENT

17.3

Clutch/Brake Adjustment:
 As the clutch/brake wears, adjustments may be required to
maintain proper control cable tension, and clutch engagement.
If the clutch/brake begins slipping or squealing during normal
operation it may require an adjustment to increase the clutch
cable tension. A properly adjusted blade clutch should require a
minimum of 10 lbs. of force to completely depress the end of the
clutch lever.(See Fig. 4)  Adjust by tightening or by loosening
clutch cable adjusting nut as required, located at the rear of the
engine base.  When adjusting cable tension on blade control
cable be sure to leave slack in cable to allow for engagement of
blade brake.  Replacement of cable or clutch/brake may be
necessary if adjustment will not allow for proper clutch and
brake engagement.

Model

Serial No.

Unit(Weight)

Engine Power

lbs.

kg

kW

r p m

WARNING:  If the clutch begins to squeal or slip, do not
continue to operate your unit until adequate adjustment or repair
has been performed.
Improper adjustment can cause clutch to slip and overheat,
greatly reducing machine performance and clutch life.

MOVE ADJUSTER OUT TO
INCREASE CABLE TENSION

MOVE ADJUSTER IN TO
DECREASE CABLE TENSION

MINIMUM FORCE = 3 LBS.
WHEN FULLY DEPRESSED

Fig. 4

Remove debris (see page 5 ).  Contact an engine servicing dealer
for engine problems.(see page 10)

Adjust clutch cable.  See page 12 Clutch Adjustment.

Self propelled drive will not
release .

Clutch cable out of adjustment.

Engine is locked, will not
pull over.

Debris locked against blade.  Engine problem.

No self propelling.

Clutch slips or squeals.

Clutch cable tension too low .  Clutch worn or damaged.

Increase clutch cable tension (see above).  Replace clutch/brake

Blade brake will not engage.

Inadequate slack in clutch cable .  Clutch worn or damaged.

Adjust or replace cable (see above).  Replace clutch/brake

The engine will not  stop

The engine will not start

Damaged stop switch. Stop switch wire is disconnected.  Stop switch
wire is worn or damaged.

Stop switch is off. Throttle is not in ON position. Out of gasoline. Bad
or old gasoline. Spark plug wire disconnected. Dirty air cleaner.

Replace stop switch. Connect stop switch wire. Replace stop switch
wire.

Check switch, throttle, & gasoline. Check for spark with an approved
tester. Clean or replace air cleaner. Contact service dealer.

Starter does not turn
(Electric start unit only)

Battery is too low or dead. Battery cable is disconnected or battery
terminal is corroded. Bad starter switch or wire harness. Bad starter.

Charge battery or replace with a new one. Clean battery terminals.
Replace starter switch. Replace Wire harness. Contact service dealer.

Summary of Contents for BC2401H

Page 1: ...P N 500119 Traction Drive Belt for BC2401 BELT BLADE DRIVE P N 500237 Blade Drive Belt for BC2401 BC2401IC BC2401H BC2401HE BC2401IC BC2401H BC2401HE ENGINE H P 10 5 7 83 kW 11 8 20 kW 11 8 20 kW ENGINE TYPE B S HONDA HONDA ENGINE MODEL NO 28B702118 E1 GXV340K1DX3 GXV340K1DE33 ENGINE FUELCAP 3 0 qt 2 84 L 2 3 qt 2 18 L 2 3 qt 2 18 L ENGINE OIL CAP 1 34 qt 1 41 L 1 20 qt 1 13 L 1 20 qt 1 13 L WEIGH...

Page 2: ...Y LIT BAG CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING LIST TROUBLESHOOTING WARRANTY PROCEDURE Page 2 of 12 TABLE OF CONTENTS 10 12 12 12 6 8 4 4 3 3 2 OPERATOR VIBRATION SOUNDTESTS VIBRATION LEVEL 1 1g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under t...

Page 3: ...front guard bar Literature Assy Literature Assy 500263 Per Model PACKING CHECKLIST 9 10 11 Briggs Stratton 1 REMOVE unit from carton and allow upper handle item 40 to lay on ground behind unit Set guard bar Item 31 to the side for now 2 REMOVE hardware items 115 117 141 143 144 from temporary storage positions on lower handle items 51 52 3 ATTACHupper handle to lower as shown below and securely ti...

Page 4: ...185 Part No 900327 Label Ear Eye Breathing Item No 188 Part No 890254 Label Chock Wheels Item No 189 Part No 500168 Label Clutch Drive Item 191 Part No 500176 Briggs engines have a choke type carburetor that is operated by moving the throttle control to the full start position See STARTING section see page 5 Label Clutch Blade Item 192 Part No 500177 Briggs Stratton Read Owner s Manual Before Oper...

Page 5: ...blade bolt loose blade adapter key loose engine or lodged foreign objects Note See parts list for proper blade bolt torque specifications See trouble shooting section on page 12 The Brush Cutter blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever See F...

Page 6: ...Part No 500264 Form No F101001A Page 6 of 12 PARTS DRAWING 18 BC2401HE BC2401H BC2401IC ...

Page 7: ...50237 2 850237 2 34 Spindle WA BC2400 500174 1 500174 1 500174 1 35 Bearing 7 8 ID Sealed Press 500101 2 500101 2 500101 2 36 Shaft Drive Blade 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 BORE 500253 1 500253 1 500253 1 39 Lever Control Blade 500312 1 500312 1 500312 1 40 Handle Upper BC2400 500243 1 500243 1 500243 1 41 Grip Handle 1 ID x 7...

Page 8: ...171003 27 8171003 27 8171003 23 142 Bracket Clutch Cable Guard 500321 1 500321 1 500321 1 143 Screw Cap 5 16 18 x 1 3 4 8041031 7 8041031 7 8041031 9 144 Screw Cap 5 16 18 x 2 1 2 8041034 1 8041034 1 8041034 1 145 Guide Rope 830533 2 830533 2 830533 2 146 Grip Lever 500181 2 500181 2 500181 2 147 Label Start Stop Toggle 500329 1 148 Spacer Engine Honda SP VQ 830113 1 830113 1 830113 1 149 Guide Be...

Page 9: ... gear shift lever at the rear of the machine See Fig 2 or by changing the engine rpm To shift the Brush Cutter into reverse release all controls and rotate the shift lever to the left when the lever stops lift it up and continue to turn it to the left until it stops again Under most conditions cutting should be done in first or second gear Third gear should be reserved for conditions where weeds a...

Page 10: ...Note Unit is heavy Be sure support is adequate to prevent personal injury 3 Remove the two screws 103 and washers 141 holding the engine base door 7 and remove the door 4 Loosen but do not remove the two nuts 116 holding the plate mount idler item 26 in place This will release the tension on the blade drive belt 29 NOTE It may be necessary to apply some force to the pulley to slide it over from it...

Page 11: ... slip the blade drive belt 29 out of the groove on the drive pulley and down past the pulley Note It is necessary to remove the transaxle drive belt 10 from its groove to allow removal of the blade drive belt 7 Pull the belt back through the hole in the top of the engine base and remove it from the machine NOTE Removal of the belt from the blade drive pulley requires some force to walk the belt pa...

Page 12: ...ch brake wears adjustments may be required to maintain proper control cable tension and clutch engagement If the clutch brake begins slipping or squealing during normal operation it may require an adjustment to increase the clutch cable tension A properly adjusted blade clutch should require a minimum of 10 lbs of force to completely depress the end of the clutch lever See Fig 4 Adjust by tighteni...

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