Small Block Chrysler
Installation Manual
For Systems without A/C
#13805 / #13825
Billet Specialties, Inc.500 Shawmut Avenue.La Grange, Illinois 60526Tech Line (708) 588-0505Fax (708) 588-7181
Page 1: ...Small Block Chrysler Installation Manual For Systems without A C 13805 13825 Billet Specialties Inc 500 Shawmut Avenue La Grange Illinois 60526 Tech Line 708 588 0505 Fax 708 588 7181 ...
Page 2: ... 4 Socket Head Cap Screw Power Steering Bracket To Alternator Bracket x2 5 16 Lock Washer x2 Skin Board 1 Packaged With Power Steering Pump Skin Board 2 Packaged With Water Pump 7 8 Spacer Nut x4 1 11 32 Spacer Nut x2 2 3 8 Spacer Nut x1 3 8 16 Zinc Coated Hex Nuts Discard After Use x2 3 8 16 x 2 1 2 Block Mounting Stud x2 3 8 16 x 5 1 2 Block Mounting Stud x4 Prepping The Block Disconnect battery...
Page 3: ... Bracket Into Tensioner x3 3 8 16 x 1 1 4 Socket Head Cap Screw Tensioner Bracket Assembly x2 3 8 16 x 1 Socket Head Cap Screw Thru back Of Tensioner Bracket To Tensioner Spacer Nut x1 5 16 18 x 1 Socket Set Screw Tensioner Assembly x1 5 16 18 x 3 4 Socket Head Cap Screw Water Pump Pulley x4 5 16 18 x 1 Socket Head Cap Screw Crank Pulley x6 5 16 Belleville Washer x6 Skin Board 3 Packaged In Main B...
Page 4: ...e end of the four 3 8 16 x 5 1 2 threaded studs and the two 3 8 16 x 2 1 2 threaded studs A Thread the silicone side of the 5 1 2 studs into the upper four holes in the timing cover Important Leave 2 7 16 of thread exposed from the timing cover face B Thread the silicone side of the two 2 1 2 studs into the bottom two holes of the timing cover Important Leave 2 of thread exposed Double check your ...
Page 5: ...cer nuts to the bottom two studs and finger tighten Figure 4 Install Tensioner Bracket Apply anti seize to the two 3 8 16 x 1 1 4 socket head cap screws A B Assemble front and rear tensioner bracket halves together with the two 3 8 cap screws and tighten firmly C Place completed bracket on passenger side of water pump and se cure with two 7 8 spacer nuts and finger tighten D Apply Loc Tite to one ...
Page 6: ...ater pump and secure with two 7 8 spacer nuts Tighten all water pump spacer nuts at this time firmly in a cross pattern make sure bracket fasteners are also tightened firmly Now is a good time to install the barbed fittings in the water pump Figure 6 Install Bridge Bracket Apply anti seize to the six 3 8 16 x 1 flat head cap screws Place bridge bracket to motor and align mount holes with the six w...
Page 7: ...oner Continued Apply anti seize to the threads of the three 5 16 18 x 3 4 flat head cap screws and the 3 8 16 x 1 socket head cap screw C D Place tensioner assembly between the tensioner bracket and the bridge bracket Thread two 5 16 flathead cap screws through the bridge bracket and into the tensioner body finger tighten Thread the third 5 16 18 x 3 4 flat head cap screw through the bridge bracke...
Page 8: ...ering bracket tighten firmly 26ft lbs Figure 9 Install Alternator Apply anti seize to the 8mm 1 25 x 25mm ARP 12 point cap screw and the 10mm 1 25 x 70mm ARP 12 point cap screw A Place alternator between bridge bracket and alternator bracket align alternator bosses with the bridge bracket Thread the 10mm ARP 12 point cap screw through the bottom bridge bracket hole and alternator into the alternat...
Page 9: ... C Thread the 5 16 cap screws with a Belleville washer cup side towards pulley through the pulley and into the crankshaft tighten firmly 26ft lbs Figure 12 Install Water Pump Pulley Apply Loc Tite to the threads of the four 5 16 18 x 3 4 socket head cap screws Place water pump pulley on water pump and align holes Thread the 5 16 cap screws through the pulley and into the water pump flange tighten ...
Page 10: ...ley and pulley boss into the bridge bracket and tighten firmly 46ft lb Repeat for other side A B C Figure 15 Install Belt Tensioner Pulley A Apply anti seize to one 3 8 16 x 3 4 ARP 12 point cap screw Route serpentine belt as shown below minus tensioner pulley Place a 5 8 box end wrench on tensioner B Align belt onto pulley and pull up on wrench to release tension until tensioner pulley slips onto...
Page 11: ...Billet Specialties Inc 500 Shawmut Avenue La Grange Illinois 60526 Tech Line 708 588 0505 Fax 708 588 7181 www billetspecialties com 13805 13825 ...
