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Page 9 of 12

 

 

BA_2009_2_GB_DR4

 

E. ACCESSORIES 

 

(continued)

 

2 x pressure gauges (with adaptor) and mounting brackets (for fixing onto the basic frame)

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

3. Application 

The DR4 is an hydraulically operated directional control valve for use with dualine or non-return systems. 
 
 
 

4. 

Principle of operation 

The reversing valve’s switching pressure depends on the spring pressure, which can be set for 
installation. After the activation of all dual-line metering valves in the lubricating system, pressure is built 
up against a guide piston, which in turn acts on a rocker arm. If the force acting on the rocker arm is 
equal to the spring force, it moves into the other end position. This directs a control current towards one 
end of the piston, which determines the direction of flow. The piston moves, thereby freeing at the other 
end the passage to the tank. Accordingly the pump’s delivery flow is directed into the opposite line and 
the pressure is taken off the originally pressurised line back to the tank. 
An electric switch, which is activated by means of a pin attached to the control piston in the direction of 
flow, is mounted on the reversing valve. When the switch is activated by the pin, either to open or close it, 
a signal is sent to the control to either stop the pump or start a switching interval. 
The diagram and the details on pages 4 clarify the mode of operation. The following mode of operation is 
available for use in dual-line lubrication systems.

 

  

On the DR4 valve (non-return system), the two pipelines do not return to the reversing valve but the 
reversal pressure is sufficient for the operation of all the measuring valves. 
 

Summary of Contents for DR4

Page 1: ...uctions Change over valve DR4 INDEX Page 1 General 2 2 Safety 2 4 A Valve type 4 B Function 4 C Inspection 5 D Monitoring 5 7 E Accessories 7 9 3 Application 9 4 Principle of operation 9 5 Dimensions 10 11 6 Specification 12 7 Service Start up 12 ...

Page 2: ... com 2 Safety These instructions provide basic guidance which must be followed during installation operation and maintenance It is assumed that personnel performing required tasks are skilled in the areas of electrical and mechanical millwright trades plus all local and federal safety requirements These instructions should be kept near the point of use and made available for reference at all times...

Page 3: ... provided to ensure that contact with moving parts is eliminated during machine operation e g couplings pulleys gears etc must be replaced following maintenance and repair Use Common Sense When hot or cold machine parts can lead to potential dangers those parts must be handled in such manner so as to avoid human touch i e shielding is required Leaks from shaft seals reservoirs piping or fittings s...

Page 4: ...disposal During proper operation various component parts of lubricating systems are subject to special requirements as set forth by Environmental Legislation General requirements for handling lubricants are specified in their respective safety data sheets Used lubricants are hazardous forms of waste and therefore require special handling and supervision with regard to 41 paragraph 1 sentence 1 and...

Page 5: ...Page 5 of 12 BA_2009_2_GB_DR4 C INSPECTION Stage A D MONITORING 1 x Proximity switch with mounting bracket Denco ...

Page 6: ...BA_2009_2_GB_DR4 D MONITORING continued 2 x Proximity switch with mounting bracket mounting bracket see page 10 and 11 Dimensions 1 x Limit switch with mounting bracket mounting bracket see page 10 and 11 Dimensions ...

Page 7: ...Page 7 of 12 BA_2009_2_GB_DR4 D MONITORING continued with one motion indicator pin with two motion indicator pins E ACCESSORIES without ...

Page 8: ...Page 8 of 12 BA_2009_2_GB_DR4 E ACCESSORIES continued 2 pressure gauges with adaptors Mounting bracket for fixing onto the basic frame ...

Page 9: ... the piston which determines the direction of flow The piston moves thereby freeing at the other end the passage to the tank Accordingly the pump s delivery flow is directed into the opposite line and the pressure is taken off the originally pressurised line back to the tank An electric switch which is activated by means of a pin attached to the control piston in the direction of flow is mounted o...

Page 10: ...Page 10 of 12 BA_2009_2_GB_DR4 5 Dimensions ...

Page 11: ...Page 11 of 12 BA_2009_2_GB_DR4 5 Dimensions continued ...

Page 12: ...or many years without any maintenance provided that new clean lubricant is pumped into it If the valve is clogged with dirt it can be disassembled It is important to note which pistons are assigned to which boreholes Clean the valve in solvent Put the pistons in the right boreholes and re assemble the valve As the pistons are produced and fitted into the corresponding boreholes with very tight tol...

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