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Bigger Boyz Toyz BBT-GEN-8000i, Owners Manual Assembly & Operating Instructions, Page: 14 / 20

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Bigger Boyz Toyz BBT-GEN-8000i Owners Manual Assembly & Operating Instructions Download Page 14

14

WWW.BBTA.COM.AU

BBT-GEN-8000i

EXPLODED DIAGRAM & PARTS LIST

Fig 00. Cylinder Head System Assy.

NO SKU

DESCRIPTION

QTY

1

SP-GEN-8000i-001

HEAD COVER BOLT

1

2

SP-GEN-8000i-002

BOLT WASHER

1

3

SP-GEN-8000i-003

BOLT PACKING

1

4

SP-GEN-8000i-004

HEAD COVER ASSY

1

5

SP-GEN-8000i-005

HEAD COVER PACKING

1

6

SP-GEN-8000i-006

FLANGE BOLT (M10×80)

4

7

SP-GEN-8000i-007

SPARK PLUG

1

8

SP-GEN-8000i-008

EX. PIPE STUD BOLT

2

9

SP-GEN-8000i-009

CYLINDER HEAD ASSY

1

10

SP-GEN-8000i-010

IN. PIPE STUD BOLT

2

11

SP-GEN-8000i-011

CYLINDER HEAD GASKET

1

12

SP-GEN-8000i-012

HEAD LOCATE PIN 
(

Φ

10×

Φ

12×20)

2

13

SP-GEN-8000i-013

BREATHER TUBE

1

Fig 01. Engine

NO SKU

DESCRIPTION

QTY

1

SP-GEN-8000i-001.1

BOLT, FLANGE, 6×14

3

2

SP-GEN-8000i-002.1

SWITCH ASSY., OIL LEVEL

1

3

SP-GEN-8000i-003.1

O-RING, 14mm

1

4

SP-GEN-8000i-004.1

NUT, FLANGE, 10 mm

1

5

SP-GEN-8000i-005.1

CRANK CASE 

1

6

SP-GEN-8000i-006.1

BALL BEARING (6207)

1

7

SP-GEN-8000i-007.1

ROCKER WASHER (

Φ

8.3×

Φ

17×1)

1

8

SP-GEN-8000i-008.1

ROCKER CLIP (10 mm)

1

9

SP-GEN-8000i-009.1

ROCKER

1

10

SP-GEN-8000i-010.1

OIL SEAL (

Φ

8×

Φ

14×5)

1

11

SP-GEN-8000i-011.1

DRAIN PLUG WASHER (12 mm)

2

12

SP-GEN-8000i-012.1

DRAIN PLUG

2

13

SP-GEN-8000i-013.1

OIL SEAL (

Φ

30×

Φ

46×8)

1

14

SP-GEN-8000i-014.1

OIL PROTECTOR

1

15

SP-GEN-8000i-015.1

BALL BEARING (6202)

1

Fig 02. Cylinder barrel

NO SKU

DESCRIPTION

QTY

1

SP-GEN-8000i-001.2

COVER, DUCT

1

2

SP-GEN-8000i-002.2

BOLT, FLANGE

3

3

SP-GEN-8000i-003.2

CAP, OIL FILLER

1

4

SP-GEN-8000i-004.2

SEAL RING, OIL FILTER

1

5

SP-GEN-8000i-005.2

OIL SEAL

1

6

SP-GEN-8000i-006.2

BOLT, FLANGE

7

7

SP-GEN-8000i-007.2

CRANKCASE COVER

1

8

SP-GEN-8000i-008.2

WASHER, PLAIN

1

9

SP-GEN-8000i-009.2

GOVERNOR GEAR

1

10

SP-GEN-8000i-010.2

SLIDER SHAFT

1

11

SP-GEN-8000i-011.2

SLIDER WASHER (6 mm)

1

12

SP-GEN-8000i-012.2

SLIDER

1

13

SP-GEN-8000i-013.2

BALL BEARING(6202)

1

14

SP-GEN-8000i-014.2

BALL BEARING(6207)

1

15

SP-GEN-8000i-015.2

CASE COVER PACKING

1

16

SP-GEN-8000i-016.2

CASE LOCATE PIN (8×12)

2

Fig 00.

Fig 01.

Fig 02.

Summary of Contents for BBT-GEN-8000i

Page 1: ...OWNER S MANUAL Assembly Operating Instructions BBT 8000i Petrol Generator MODEL NO BBT GEN 8000i...

Page 2: ...applicable to all models We reserve the right to change product specifications designs and equipment without notice and without incurring obligation All the power testing information used to establish...

Page 3: ...LODED DIAGRAM PARTS LIST 14 19 Fig 00 Cylinder Head System Assy 14 Fig 01 Engine 14 Fig 02 Cylinder barrel 14 Fig 03 Crankshaft System Assembly 15 Fig 04 Piston and Connecting Rod System Assembly 15 F...

Page 4: ...ssages in this manual Failure to follow this important safety information may result in serious injury or death DANGER This Generator was built to be operated according to the safe operation practices...

Page 5: ...onnect generator to a household circuit Keep all flammable products at a safe distance Extinguish all cigarettes cigar pipes and any other sources of ignition when refuelling your generator When refue...

Page 6: ...BEFORE OPERATING 1 Remove clips and remove the outer covering off the air filter 2 Remove sponge filter 3 Clean air filter by patting several times this should remove most of the dust 4 Replace air f...

Page 7: ...from circuit out and close circuit breaker Starting Engine PREPARATION BEFORE OPERATING 5 Pull operating handle softly until you feel a resistance then pull with greater force 2 Switch fuel valve to O...

Page 8: ...your power supply this must be carried out by a qualified electrician Make sure your connections are wired correctly and you are not using power that is beyond your generators capacity this could caus...

Page 9: ...tion Stopping The Engine OPERATION 1 Close the circuit cut out 3 Turn Off the fuel valve If engine must be stopped urgently pull the switch to OFF Use of circuit 1 Start the engine 2 Plug in connectio...

Page 10: ...fuel cock filter Replace if necessary Fuel Cock Filter Clean fuel cock filter Replace if necessary Spark Plug Check condition adjust gap and clean Replace if necessary Valve Gap Check and adjust when...

Page 11: ...filter Use an air gun to blow away any dust particles from the fuel filter MAINTENANCE 1 Remove the spark plug cover 2 Remove spark plug 3 Clean up the carbon 4 Set the gap of spark plug 5 Install sp...

Page 12: ...WWW BBTA COM AU BBT GEN 8000i TROUBLESHOOTING 1 Engine does not start 3 Check oil level 5 Remove spark plug 7 Is the circuit cut out at ON 2 Is engine switch ON 6 Check spark plug connection 4 Check f...

Page 13: ...t performing as described In the instance where a return is required the purchaser is liable for any shipping cost Warranties will only be determined by a Bigger Boyz Toyz Technician upon inspection W...

Page 14: ...1 BALL BEARING 6207 1 7 SP GEN 8000i 007 1 ROCKER WASHER 8 3 17 1 1 8 SP GEN 8000i 008 1 ROCKER CLIP 10 mm 1 9 SP GEN 8000i 009 1 ROCKER 1 10 SP GEN 8000i 010 1 OIL SEAL 8 14 5 1 11 SP GEN 8000i 011...

Page 15: ...M8 2 5 SP GEN 8000i 005 5 PUSH ROD GUIDE PLATE 1 6 SP GEN 8000i 006 5 PUSH ROD 2 7 SP GEN 8000i 007 5 VALVE LIFTER 2 8 SP GEN 8000i 008 5 CAMSHAFT 1 9 SP GEN 8000i 009 5 EX VALVE HELMET 1 10 SP GEN 8...

Page 16: ...el System Assy NO SKU DESCRIPTION QTY 1 SP GEN 8000i 001 9 FLYWHEEL 1 2 SP GEN 8000i 002 9 FLYWHEEL FOR ELECTRICAL START 1 3 SP GEN 8000i 003 9 SEMICIRCLE KEY 1 4 SP GEN 8000i 004 9 COOLING FAN 1 5 SP...

Page 17: ...MUFFLER SIDE PROTECTOR 1 6 SP GEN 8000i 006 13 MUFFLER INNER PROTECTOR 1 7 SP GEN 8000i 007 13 MUFFLER 1 8 SP GEN 8000i 008 13 MUFFLER OUTER PROTECTOR 1 9 SP GEN 8000i 009 13 EX PIPE GASKET 2 10 SP G...

Page 18: ...CKET 2 6 SP GEN 8000i 006 16 EARTH TERMINAL SET 1 7 SP GEN 8000i 007 16 CONTROL PANEL CASE 1 Fig 17 Frame Assy NO SKU DESCRIPTION QTY 1 SP GEN 8000i 001 17 FUEL TANK MOUNTING RUBBER 2 2 SP GEN 8000i 0...

Page 19: ...TTING BOLT 2 6 SP GEN 8000i 006 19 BATTERY SETTING PLATE 1 7 SP GEN 8000i 007 19 BATTERY GUARD 1 8 SP GEN 8000i 008 19 FRAME JOINT WASHER 8 9 SP GEN 8000i 009 19 EARTH CABLE ASSY 1 10 SP GEN 8000i 010...

Page 20: ...LIKE COPYRIGHT BIGGER BOYZ TOYZ AUSTRALIA PTY LTD Unit 2 3 Delta Place Albion Park Rail NSW 2527 BBT GEN 8000i MNL1905 12V Air Compressors Pure Sine Wave Inverter Generators Diesel Welder Generators...

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