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Copyright 2018 Big John Grills & Rotisseries 

 

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This unit ships 90% assembled and we make sure the instructions for the rest are easy to follow and 
perform.  Please follow the instructions below to ensure your grill is properly assembled for safe         
operation.  Please remember this is a commercial piece of equipment and therefore the materials used 
to build it are of the best quality.   

 

1.  Your Country Club grill is shipped upside down for protection.  

2.  Unbox the unit and, while upside down, attach the wheels. 

A.  Attaching the 8” Wheels: 

i.  Adjust nut to have a 1/4” clearance between the wheel bearing and the nut 

ii.  Thread wheel assembly into lower threaded hole and lock nut against frame 

 

 

 

 

 

 

 

 

B.  Attaching the 4” Caster Wheels 

i.  Locate coupler on opposite side of cart.   

ii.  Screw threaded stem of caster into coupler 

iii.  Tighten using thin wrench of caster wrench purchased from Big John Grills  

 

 

 

 

 

 

3.  Remove all packing materials, tape, protective laser paper (can be white, gray, or clear in color) from 

stainless, and plastic coverings. 

 

4.  Follow hood assembly instructions if applicable. 

ASSEMBLY INSTRUCTIONS 

Summary of Contents for 300141-LPCIPKG

Page 1: ...S MANUAL BEFORE OPERATING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a professi...

Page 2: ...SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 12 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vici...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...se of this grill in high wind conditions may result in poor burner operation low flame blowing out flaring up etc Avoid these conditions if possible by repositioning grill If repositioning does not im...

Page 8: ...n 2 Unbox the unit and while upside down attach the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel bearing and the nut ii Thread wheel assembly into lower threa...

Page 9: ...and wheel or wrench 6 Ensure all control valves are in the OFF position parallel to the work shelf with all knob ends turned to the left 7 We recommend curing your grates by applying a coating of vege...

Page 10: ...ne lighter gun or fireplace match down through the cooking grates next to a burner and move control knob to the ON position turn it so black knob is pointing at you The burner will ignite instantly wi...

Page 11: ...ay any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smo...

Page 12: ...with Internal Venturi Air Mixer 302250 Control Valve Assembly with Black Knob 302253 Black Knob Only 302254LP Liquid Propane LP Orifice Only 302254NG Natural Gas NG Orifice Only 302241 Stainless Stee...

Page 13: ...Copyright 2018 Big John Grills Rotisseries 13 http www bigjohngrills com categories a4parts PARTS SCHEMATIC...

Page 14: ...Hood 301167BK VC 76 76 Black Vinyl Cover for A4CC with Hood 301122 VC 74 74 Green Vinyl Cover for A4CC without Hood 301122BK VC 74 74 Black Vinyl Cover for A4CC without Hood 301113 SG 3 16 x 40 Steel...

Page 15: ...dissipate until odor is no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy wat...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enla...

Page 19: ...Copyright 2018 Big John Grills Rotisseries 19 This Page Intentionally Left Blank...

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