Big Joe PDSR 30, Installation, Operation, Maintenance & Repair Parts

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5-4 BL-PDSR 30-0319 - 03-07-2019
5-1.7 Horn Switch Replacement
1. Remove the up cap as described in paragraph
5-1.1.
2. Remove two screws, brackets and spring.
3. Remove the screw, bracket and horn wiring
from the up cap.
4. Position the new horn wiring on the up cap and
secure with screw and bracket.
5. Position horn switch in the up cap and secure
with two screws and brackets.
6. Install the up cap as described in paragraph
5-1.2.
5-1.8 Lift and Lower Switch Replacement
1. Remove the up cap as described in paragraph
5-1.1.
2. Disconnect harness from switch.
3. Remove switch form cap.
4. Position the new switch and Connect harness to
switch.
5. Install the up cap as described in paragraph 5-
1.2.
NOTE: Other switches replaced like this.
5-2. COMPARTMENT COVERS
5-2.1 Removal
1. Engage the emergency stop switch and turn off
key switch.
2. Open covers.
3. Remove three screws and middle cover.
4. Remove three screws and upper cover.
5. Remove two screws and two washers.
5-2.2 Installation
1. Install upper cover and secure with three
screws.
2. Install middle cover and secure with three
screws.
3. Close covers.
4. Install two screws and two washers.
5. Disengage the emergency stop switch and
turn on key switch.
5-3. STEERING ARM
5-3.1 Return Spring Replacement
The steering arm gas return spring is replaced while
the steering arm is in the upright position.
1. Engage the emergency stop switch and turn off
key switch.
2. Secure the steering arm in the upright position.
3. Remove screw and free the gas return spring
from bracket.
4. Pull downward on the gas return spring to free
it from its seat inside steering arm.
5. Position the new gas return spring inside the
steering arm being sure it fully engages its seat.
6. Position the opposite end of the gas return spring
on bracket and install screw.
7. Disengage the emergency stop switch and turn
on key switch
5-3.2 Steering Arm Removal
1. Engage the emergency stop switch and turn off
key switch.
2. Remove the return spring as described in para-
graph 5-3.1.
3. Disconnect harness from main harness.
4. Attach a hoist to steering arm.
5. Remove shaft and the steering arm.
5-3.3 Steering Arm Installation
1. Position steering arm in bracket and secure with
shaft and screw.
2. Install the return spring as described in paragraph
5-2.1.
3. Reconnect harness to main harness.
Disengage the emergency stop switch and turn on key
switch.