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BGB

High Power Electronic

Crimping Tool

PN 295060

Operation Guide

© BGB Analytik AG

Manual Part Number: DR-BGB-1811

August 2018

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Summary of Contents for 295060

Page 1: ...BGB High Power Electronic Crimping Tool PN 295060 Operation Guide BGB Analytik AG Manual Part Number DR BGB 1811 August 2018 ...

Page 2: ...d neutralizing solution Storage and Shipping To prevent accidental cycling when storing or shipping the tool remove power and place the protective cap over the jaws Safety Notices A CAUTION notice warns of a hazard It calls attention to an operating procedure practice or the like that if not correctly performed or adhered to could result in damage to the product or loss of important data Do not pr...

Page 3: ...arnings 6 Warnings 6 Special battery warnings 6 Disposal of battery 6 Description and Setup 7 Description 7 Crimping tool setup 7 Operation 8 Connecting the power supply 8 Locking the crimping tool 9 Selecting or changing a jaw set while power is connected 9 Adjusting the tool for crimping jaws 10 Adjusting the tool for decapping jaws 12 Saving multiple programs for a jaw set 12 Reset 13 Fault Con...

Page 4: ...l not included Description Part No 8mm Crimper Jaw Set 295062 11mm Crimper Jaw Set 295063 13mm Crimper Jaw Set 295064 13mm Crimper Jaw Set for Flip Off Caps 295065 20mm Crimper Jaw Set 295066 20mm Crimper Jaw Set for Flip Off Caps 295067 Description Part No 11mm Decapper Jaw Set 295068 13mm Decapper Jaw Set 295069 20mm Decapper Jaw Set 295070 ...

Page 5: ...to comply with these precautions violates safety standards of design and the intended use of the instrument BGB assumes no liability for the customer s failure to comply with these requirements See accompanying instructions for more information Remember to wear safety glasses when crimping or decapping The crimper or decapper jaws can pinch severely Never insert fingers into the crimping or decapp...

Page 6: ... Sound pressure Sound pressure LpA 79 dB A Intended use Electronic Crimping Tools are intended for use in a laboratory environment all other uses are prohibited Limits Temperature 15 35 C Maximum humidity 75 Pressure 0 75 1 bar ...

Page 7: ... catch fire if mishandled Do not disassemble or dispose of in fire Use only the 12 v DC power supply supplied with the crimping tool Use of other batteries may cause fire during charging or use Only change jaws after the power supply has been disconnected or the tool has been locked Do not heat above 60 C Do not crush of modify Disposal of battery Do not throw the battery away Recycle it in accord...

Page 8: ...ailable in 8 11 13 and 20mm version or as 13 and 20mm flip off Crimping tool setup Please read through this entire guide to familiarize yourself with the operation of the tool before pro ceeding Use the same degree of care as you wold with any precision instrument If there is any visible damage contact BGB Analytik immediately Power connector Go button Jaw set bushing ...

Page 9: ...n electrical outlet with the power cord provided and also to the con nector on top of the crimping tool see Figure 1 After power up the jaw set may be selected with the and buttons while the display is blinking Figure 1 Power supply connector at the top of the HPS crimper ...

Page 10: ...ing or changing a jaw set while power is connected First lock the tool by holding the or button for 2 seconds Insert the jaw set into the bushing at the bottom of the tool Push up against the spring load and then twist until the set locks into position Figure 3 To remove a jaw set push the lock button on the outside of the supporting cup and rotate Figure 4 Figure 3 Insert the jaw set into the bus...

Page 11: ...ic crimping tools must be adjusted for the vials caps and seals that will be used The and adjustment buttons on the top of the crimping tool set a stop position for the motor that drives the tool Pressing either button one time displays the current setting Pressing again will change the setting The last setting for a given jaw set is reloaded when it is selected for use Figure 7 The numerical sett...

Page 12: ... the crimp is to tight Figure 8B adjust the crimp tool for a softer crimp pressing In case the crimp is to soft Figure 8C press to get a tighter crimp Use a new vial and cap and perform the crimp test again Note Crimping the same vial two or more times will not give the same results and might result in breakage of the vial Always use a new vial and cap A Good crimp C Too lose B Too tight Figure 8 ...

Page 13: ...vial to check the decapping adjustment and be careful if the decapping jaws are adjusted to be too tight the vial neck may break and cause injuries Decrease the decapping force by pushing the minus button 20mm caps with very thin seals cannot be removed with the 20mm decapper jaw set Saving multiple programs for a jaw set If you use more than one type of cap and seal of the same size you may decid...

Page 14: ...t Pressing the reset button is the same as disconnecting and reconnecting power After selecting the jaw set and pressing the go button the crimping tool retracts to the top zero position Reset button Go button ...

Page 15: ...r broken The decapper will have to be replaced or repaired Please go in Contact with BGB Analytik Find contact details on www bgb shop com Motor does not come on or moves in one direction only Drive circuit failure Contact BGB Analytik Find contact details on www bgb shop com No activity when power supply is connected Power supply failure Probably contact BGB Analytik Find contact deatils on www b...

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