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BETTCHER INDUSTRIES Whizard UN-84, Operating Instructions And Spare Parts List

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BETTCHER INDUSTRIES Whizard UN-84 Operating Instructions And Spare Parts List Download Page 19

OPERATING 

BETTCHER  

MODEL UN-84 MOTOR 

INSTRUCTIONS 

INDUSTRIES, INC. 

Rev.  October 17, 2011

 

Page  15

 

8.2 

Motor Assembly (Continued)  

 
 

ITEM DESCRIPTION 

115 VOLTS 

1 PHASE 

60 HZ 

230 VOLTS 

1 PHASE 

50 HZ 

P/N QTY  P/N  QTY 

1 COMPLETE 

MOTOR 

ASSEMBLY 

163023 1 163554  1 

2 END 

BELL 

ASSEMBLY 

(INCLUDES SWITCH ROD BUSHING) 

143074 1  163900  1 

3 

SWITCH ROD BUSHING 

143125 

REF. 

143125 

REF. 

4 MOTOR 

163057 1 163058  1 

5 LOCK 

WASHER 

120220 4 120220  4 

6 BOLT 

120576 4 120576  4 

7 

FLEX SHAFT/ MOTOR ADAPTER 

143077 

1 

143077 

1 

 DISCONNECT 

ASSEMBLY 

INCLUDES ITEMS; 8 THRU 12 

163190 1  163190  1 

8 DISCONNECT 

BODY 

143112 1 143112  1 

9 DISCONNECT 

COLLAR 

143113 1 143113  1 

10 BALL 

143114  2  143114  2 

11 SPRING 

121610  1  121610  1 

12 RETAINING 

RING 

122025  1  122025  1 

13 SLEEVE 

BEARING 

121751  2  121751  2 

14 

MOTOR SUPPORT YOKE 

143161 

1 

143161 

1 

15 HANGER 

ASSEMBLY 

(SEE HANDPIECE SECTION FOR 
DETAIL) 

143691 1  143691  1 

16 PIVOT 

BOLT 

143117  1  143117  1 

17 

PIVOT INTERLOCK BOLT 

143674 

1 

143674 

1 

18 SWITCH 

ROD 

143132  1  143132  1 

19 E-RING 

122024  1  122024  1 

20 

LIMIT SWITCH ASSEMBLY 

173660 

1 

173661 

1 

21 SWITCH 

CAM 

185767  1  185767  1 

22 SPRING 

PIN 

120166  2  120166  2 

23 SHUT-OFF 

PIN 

143675  1  143675  1 

24 FLIPPER 

143672  1  143672  1 

25 

SLOTTED SPRING PIN 

122432 

1 

122432 

1 

26 NAME 

PLATE 

143129  1  163446  1 

27 

POP RIVET 1/8" 

122744 

2 

122744 

2 

28 

SWITCH ROD KNOB 

163014 

1 

163014 

1 

29 

SCREW (PART OF MOTOR) 

122730 

1 

122730 

2 

30 POWER 

CORD 

163018  1  163580  1 

31 BELLCAP 

ASSEMBLY 

163044  1  163895  1 

32 LOCK 

WASHER 

120232  3  120232  4 

33 SCREW 

120775  2  120775  2 

34 PIPE 

NIPPLE 

143212  1  143212  1 

Summary of Contents for Whizard UN-84

Page 1: ...OPERATING INSTRUCTIONS AND SPARE PARTS LISTS UN 84 UNIVERSAL DRIVE MOTOR For Use With All Current Electric Whizard Trimmers MANUAL 163835 Issued November 15 1995 TMC 755 ...

Page 2: ...r with which these Operating Instructions have been supplied Operating Instructions in other languages are available on request Additional copies of Operating Instructions are available by calling or writing the local Representative or by contacting BETTCHER INDUSTRIES INC 6801 State Route 60 Birmingham Ohio 44889 U S A Telephone 1 440 965 4422 In The U S A 1 800 321 8763 Fax 1 440 965 4900 The In...

Page 3: ... Requirements 6 5 2 Installation 8 5 3 Connecting The Power 8 SECTION 6 0 Instructions For Operation 9 6 1 Fault Detection And Correction 10 6 2 Instructions on Safety For Personnel 11 SECTION 7 0 Maintenance 12 SECTION 8 0 Spare Parts List 13 8 1 Handpiece Hanger 13 8 2 Motor Assembly 14 8 3 Top View of 115V Motor with Schematic 16 8 4 Top View of 230V Motor with Schematic 18 SECTION 9 0 About Th...

Page 4: ......

Page 5: ...EEC and EM ds IEC IEC also conform o conforms duct is als 3 WG2 N16 dular Trimm ve Informat 24 l 22 530 115 VA 230 VA CHER STRIES INC Page 1 ECIFICATI Motor is hig ossible stan y Unit desc nd certified Surrey Eng MC 89 336 C 801 C 335 1 ms with th with Amer so in conf 6 5E when mers tion lbs 10 9 kg High x 11 0mm x 28 C 1 Phase C 1 Phase IONS ghly effecti ndards for s cribed in thi d body Inch gla...

Page 6: ...N DESIGNED AND BUILT MAY RESULT IN SERIOUS INJURIES W A R N I N G THE MANUFACTURER ASSUMES NO LIABILITY FOR ANY UNAUTHORIZED DESIGN CHANGES MODIFICATIONS OR USE OF PARTS NOT SUPPLIED BY THE MANUFACTURER OR THE USE OF PARTS NOT DESIGNED FOR USE ON THE SPECIFIC MODEL AND INCLUDES CHANGES IN OPERATING PROCEDURES MADE BY THE OWNER OR ANY OF HIS PERSONNEL THE USE OF PARTS OTHER THAN THOSE LISTED IN THE...

Page 7: ...one Trimmer 620M Modular Bone Trimmer 620MA Modular Angle Bone Trimmer 625 Fat Trimmer 625M Modular Fat Trimmer 750 Trimmer 750M Modular Trimmer 754M Modular Trimmer 850 Defatting Machine 850M Modular Defatting Machine 850MA Modular Angle Defatting Machine 880 B Primal Fat Shaper Beef 880B M Modular Primal Fat Shaper Beef 880 S Primal Fat Shaper Swine 880S M Modular Primal Fat Shaper Swine 1850 De...

Page 8: ...provided by the drive motor and no longer by the worker Forces applied by the worker are greatly reduced and limited to guiding the rotating knife blade The design locks the handpiece in the hanger and shuts the motor off when the handpiece is placed in the hanger The motor will not start if the handpiece is in the hanger An emergency slap stick stops the unit The handpiece has no metal to metal c...

Page 9: ... POWER AND REMOVE THE TOOL FROM THE FLEX SHAFT PRIOR TO SERVICING W A R N I N G IF AT ANY TIME THIS MACHINE DOES NOT APPEAR TO OPERATE NORMALLY OR EXHIBITS A MARKED CHANGE IN PERFORMANCE IT SHOULD BE IMMEDIATELY SHUT DOWN AND TAGGED AS UNSAFE UNTIL SUCH TIME AS PROPER REPAIRS ARE MADE THE MACHINE AGAIN OPERATES NORMALLY W A R N I N G AVOID USE OF THIS MACHINE IN STANDING WATER ...

Page 10: ... undue wear or damage to the flex shaft and flex shaft casing parts of the unit 5 1 Space Requirements C A U T I O N IT IS STRONGLY RECOMMENDED THAT A SAFETY CABLE OR CHAIN BE INSTALLED THROUGH THE SUPPORT YOKE AND AROUND A FIXED OVERHEAD STRUCTURE A 3 4 diameter pipe should be fastened to an overhead beam with the pipe centerline 12 inches 300mm to the right of the operator s shoulder for a right...

Page 11: ...2 42 42 INCORR BETTC INDUS s Continu C A MOTORS M E IN MOBIL EFFICIENC nomic design mic Manual C at the contact F B 12 12 12 12 12 12 12 12 15 15 15 15 15 15 15 15 15 15 RECT COR CHER STRIES INC Page 7 ued U T I O N MAY RESUL LITY INCR CY MAY O consideration Copies may b locations liste Figure 1 RRECT INC N LT IN EXCE REASED FA OCCUR ns to the work be obtained by ed in the back CORRECT A Distan Ca...

Page 12: ...f the flex shaft with the square hole in the motor shaft adapter Release the disconnect collar to secure the casing to the motor assembly The flex shaft casing assembly should swivel freely 5 3 Connecting The Power Connect the motor power cord to the prescribed voltage on the motor nameplate The motor must be connected to a ground Use only approved type connector W A R N I N G ELECTRICAL SHOCK MAY...

Page 13: ...he hang ut The Qu of engagem off by turn Turn the m the blade o place CHER STRIES INC Page 9 NS FOR OP handpiece is feature is blade rota start the m handpiece fr e handpiece motor Casing Asse ger lifting t uick Discon ent or with ning the swi motor off b on the flipp Fig Ha PERATION with the b s to discour ating and motor from the ha e out With embly Mod the metal c nnect can b the motor o itch k...

Page 14: ...ch point Refer to Sections 8 3 8 4 and or 8 5 for proper schematic Loose wire connections Tighten loose connections Bad circuit breaker 230V Only Try reseting breaker or replace breaker if defective refer to Section 8 4 Bad switch Check switch and replace if defective Motor Noisy Bad bearing in motor Remove and replace Handpiece Vibration Machine not installed correctly in relation to operator pos...

Page 15: ...G ALWAYS TURN OFF THE MOTOR AND PLACE THE HANDPIECE IN THE HANGER BRACKET W A R N I N G ALWAYS DISCONNECT POWER AND REMOVE THE TOOL FROM THE FLEX SHAFT CASING PRIOR TO SERVICING W A R N I N G IF AT ANY TIME THIS MACHINE DOES NOT APPEAR TO OPERATE NORMALLY OR EXHIBITS A MARKED CHANGE IN PERFORMANCE IT SHOULD BE IMMEDIATELY SHUT DOWN AND TAGGED AS UNSAFE UNTIL SUCH TIME AS PROPER REPAIRS ARE MADE AN...

Page 16: ...k that the pivot bolts and pivot sleeve bearings are in good condition If required clean pivots and change the sleeve bearings Check to make sure the power cord connector is tight in the bell cap Tighten as required Periodically check the condition of the flex shaft casing to motor disconnect Make sure the balls move freely and the casing rotates freely in the disconnect ...

Page 17: ...EM DESC 1 HANG 2 BOLT 3 FLAN 4 LATCH 5 WASH 6 NUT BETTC INDUS RE PARTS RIPTION GER CATCH GED SPAC H HER CHER STRIES INC Page 13 LIST H ASSEMBL ER 3 PAR NUMB LY 14367 14319 12227 14367 12028 12360 MO R T BER QTY USED 79 1 99 1 75 1 71 1 80 1 09 1 ODEL UN 84 Rev October 4 MOTOR r 17 2011 ...

Page 18: ...MODEL UN 84 MOTOR INSTRUCTIONS INDUSTRIES INC Rev October 17 2011 Page 14 8 2 Motor Assembly 15 24 16 19 28 22 4 2 3 26 18 7 23 17 25 13 14 34 14 20 21 22 12 11 9 10 8 2 5 6 27 29 32 32 33 31 30 1 COMPLETE MOTOR ASSEMBLY ...

Page 19: ...ING 121610 1 121610 1 12 RETAINING RING 122025 1 122025 1 13 SLEEVE BEARING 121751 2 121751 2 14 MOTOR SUPPORT YOKE 143161 1 143161 1 15 HANGER ASSEMBLY SEE HANDPIECE SECTION FOR DETAIL 143691 1 143691 1 16 PIVOT BOLT 143117 1 143117 1 17 PIVOT INTERLOCK BOLT 143674 1 143674 1 18 SWITCH ROD 143132 1 143132 1 19 E RING 122024 1 122024 1 20 LIMIT SWITCH ASSEMBLY 173660 1 173661 1 21 SWITCH CAM 18576...

Page 20: ...IES INC Rev October 17 2011 Page 16 21 22 10 11 1 12 13 14 3 8 9 2 18 19 20 4 5 6 17 16 15 7 8 3 Top View Of 115V Motor With Schematic 10 21 115V 1PH 60HZ 13 14 23 24 N O N O 1 4 SCHEMATICDIAGRAM WHITE GREEN RED BLACK BLACK ORG WHT MOTOR SWITCH PLUNGER SWITCH ...

Page 21: ...HER 120298 2 6 LOCKING WASHER 120201 2 7 STANDOFF 122258 2 8 O RING 122327 1 9 CONNECTOR 123612 1 10 SWITCH MOTOR WIRE RED BLACK 163017 1 11 PLASTIC TIE CLAMP 120982 1 12 WASHER 120260 2 13 LOCK WASHER 120235 2 14 SCREW 122765 2 BELL CAP ASSEMBLY INCLUDES ITEMS 15 THRU 19 163044 1 15 BELL CAP 163015 1 16 WARNING LABEL 103709 1 17 CAUTION LABEL 163031 2 18 SEAL 105245 1 19 CONNECTOR 124961 1 20 LOC...

Page 22: ...OPERATING BETTCHER MODEL UN 84 MOTOR INSTRUCTIONS INDUSTRIES INC Rev October 17 2011 Page 18 8 4 Top View Of 230V Motor With Schematic ...

Page 23: ...TERMINAL BLOCK 124833 1 13 STRAIN RELIEF BUSHING 124829 3 14 WASHER 120282 2 15 ROUND HEAD SLOTTED SCREW 122609 2 16 LOCKING NUT 123608 2 17 MOTOR TERMINAL BLOCK CABLE 163576 1 18 TERMINAL BLOCK SWITCH CABLE 163579 1 19 GROUND WIRE GREEN YELLOW 163670 1 20 WASHER 120260 2 21 LOCK WASHER 120235 4 22 SCREW 122765 2 23 SCREW PART OF MOTOR 122730 2 24 LUG ASSEMBLY SOLDERLESS 2 HOLE 6 14 AWG 124849 1 B...

Page 24: ...OPERATING BETTCHER MODEL UN 84 MOTOR INSTRUCTIONS INDUSTRIES INC Rev October 17 2011 Page 20 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 25: ...izard Drive Units and or Whizard Trimmers may be requested by quoting the model designation of the unit as shown on the identification plate on the unit 9 3 Software And Duplication This document has been created with Microsoft Word for Macintosh and set in Palatino 12 points for A size paper 8 5 x 11 inches It can be provided to users of the Bettcher Bilt UN 84 Universal Drive Motor in this and o...

Page 26: ...entative Distributor or Bettcher Representative Bettcher Industries Inc BETTCHER GmbH 6801 State Route 60 Pilatusstrasse 4 Birmingham OH 44889 CH 6036 Dierikon USA SWITZERLAND Tel 1 440 965 4422 Tel 011 41 41 348 0220 Fax 1 440 965 4900 Fax 011 41 41 348 0229 Bettcher do Brasil Comércio de Máquinas Ltda Av Fagundes Filho 145 Cj 101 102 São Judas São Paulo SP CEP 04304 010 BRASIL Tel 55 11 4083 251...

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