BETCO XT3 Operator'S Manual Download Page 32

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ELECTRICAL LAYOUT

E012215

SAFETY SWITCH

E012629

KEYSWITCH

E012646

LAMP

E012630

BDI (REAR OF BDI)

E011529

ROCKER

SWITCH

E012592

SOLENOID

E012628

CHARGER

E012197

MOTOR

XT3-21, 12 VOLT AGM BATTERY E012652 (NEED 3)

XT3-27, 6 VOLT STANDARD BATTERY E011563 (NEED 6)

E012199

MOTOR

CONTROLLER

E012655

WIRING HARNESS

(INCLUDES ALL

CONTROL WIRING)

E011835

FUSE

HOLDER

E011528

70A CIRCUIT

BREAKER

E011106

FUSE 10A

BETCO CORP. 6/22/07

Page 32

XT3 BATTERY BURNISHER

Summary of Contents for XT3

Page 1: ...XT3 XT3 2 27 7 27 Battery Burnisher E12603 00 Operator s Manual Parts Schematic 2007 Betco Corporation All Rights Reserved 1001 Brown Avenue Toledo Ohio 43607 0127 888 GO BETCO www betco com ...

Page 2: ......

Page 3: ...DICATOR AND HOUR METER INFORMATION 13 PAD CHANGING INSTRUCTIONS 14 BALANCING INSTRUCTIONS 15 SERIAL NUMBER LOCATION AND SHIPPING EYEBOLT REPLACEMENT 16 XT3 27 BELT TENSIONING INSTRUCTIONS 17 XT3 27 WATERING SYSTEM INSTRUCTIONS 18 19 XT3 27 COVER AND HANDLE 20 21 XT3 27DECK FRAME AND WHEELS 22 23 XT3 27 MOTOR PULLEYS AND BELT 24 25 XT3 27 PAD DRIVER ASSEMBLY 26 XT3 27 ELECTRICAL 27 29 XT3 27 BATTER...

Page 4: ...chine around any solvents thinners or other flammable liquids or materials Electrical sparks can cause a fire or even an explosion Do not smoke around the machine Also keep all sparks and flames away from the batteries The batteries generate gases that can cause an explosion Special care needs to be used when working on or near the batteries Wear eye protection Do not lay tools on batteries as the...

Page 5: ...ies before working on the machine Do not operate machine with charger plugged in Do not operate machine with any parts damaged or missing Do not operate close to stairs loading docks or other drop offs Do not park machine in such a manner that it could roll forward or backward off a drop off Authorized personnel must perform maintenance and repairs Do not alter or modify the machine unless authori...

Page 6: ...Technology Battery maintenance Pro Fill onboard watering system Run time Up to 2 5 hours Charger Onboard high frequency computer controlled Battery hour meter gauge Yes BDI battery discharge indicator computer controlled Key switch Yes Main power light Yes bright red Safety switch Yes spring loaded handle assembly Length 68 Width 30 Height 40 5 Weight 616 lbs Tank Construction Polyethylene Deck Co...

Page 7: ...he ramp and never at an angle Loading Procedure Using a Lift Gate o Lift gate must have ample capacity to lift the burnisher o Wheels must be firmly chocked to prevent burnisher from rolling off the lift gate Securing Battery Burnisher o Burnisher must be secured so that it will not roll or turn over Use chocks and tie downs to secure o Please be aware that the battery burnisher is very heavy and ...

Page 8: ...1 TURN ON KEY SWITCH 2 TURN ON ROCKER SWITCH 3 DEPRESS SAFETY HANDLE AND BEGIN BUFFING TO END BUFFING 1 RELEASE SAFETY HANDLE 2 TURN OFF ROCKER SWITCH 3 TURN OFF KEY SWITCH AFTER EACH USE PLUG CHARGER CORD INTO 110 VOLT WALL OUTLET BETCO CORP 6 22 07 Page 8 XT3 BATTERY BURNISHER ...

Page 9: ...in well ventilated area Keep sparks or flames away from a charging battery Do not get the charger wet Do not remove battery caps the caps are vented Caps on standard wet cell batteries No caps on AGM batteries Do not charge machine in a wet area Do not stand in a wet area when plugging in charger to the 110 volt receptacle Plug in the charger to a properly grounded 110 volt receptacle Lights will ...

Page 10: ...OTTOM OF THE TUBE THAT EXTENDS INTO BATTERY KEEP ABOUT 1 4 BELOW BOTTOM OF TUBE CHECK ELECTROLYTE LEVEL IN ALL CELLS figure 2 KEEP ELECTROLYTE LEVEL ABOVE TOP OF PLATES WATER LEVEL IN THIS CELL IS TOO HIGH WATER LEVEL IN THIS CELL IS TOO LOW WATER LEVEL IN THIS CELL IS GOOD BETCO CORP 6 22 07 Page 10 XT3 BATTERY BURNISHER ...

Page 11: ...R SETTINGS THIS BATTERY CHARGER IS FACTORY SET FOR THE TYPE OF BATTERIES THAT CAME WITH YOUR MACHINE IF YOU SWITCH BATTERY TYPES FOR EXAMPLE GO FROM AGM TYPE BATTERIES TO STANDARD WET CELL BATTERIES THEN THE BATTERY CHARGER MUST BE REPROGRAMMED SEE NEXT PAGE HOW TO SET THE CHARGER FOR DIFFERENT SIZES AND TYPES OF BATTERIES FOR INSTRUCTION GENERAL INFORMATION AND WARNINGS READ SAFETY INSTRUCTIONS O...

Page 12: ...RE CONTROL THE CHARGING CURRENT DIP 7 DIP 8 VOLTAGE ON ON 12 V OFF ON 24 V ON OFF 36 V OFF OFF 48 V DIP 7 AND DIP 8 CONTROL THE BATTERY CHARGING VOLTAGE THE INFORMATION THAT FOLLOWS IS PROVIDED SHOULD YOU EVER CHANGE THE TYPE OR SIZE OF BATTERIES IN YOUR MACHINE CONSULT WITH THE EQUIPMENT MANUFACTURER BEFORE YOU MAKE ANY CHANGES TO THE CHARGER SETTINGS DAMAGE COULD OCCUR TO THE BATTERIES AND MORE ...

Page 13: ...ne BDI OPERATION When the battery level indicator is switched on the battery voltage is measured and If the voltage is below the stopping voltage the machine will not run If the voltage is higher than the resetting threshold all the LED s will turn on again and the battery level indicator will reset and the machine will run If the voltage ranges between the stopping voltage and the resetting volta...

Page 14: ...NTER THE PAD ON PAD HOLDER AND TIGHTEN CENTER LOCK USE THE HI SHINE LIGHT BURNISH PAD 21 IS PART NUMBER F084621 5 PER CASE 27 IS PART NUMBER F084627 5 PER CASE SPIN PAD DRIVER BACK ONTO SHAFT AND REPLACE COVER NOTE PAD CAN BE CHANGED ON THE MACHINE WITHOUT REMOVING PAD DRIVER BUT YOU MUST GET ON THE FLOOR AND BE SURE THAT PAD IS CENTERED ON PAD DRIVER BETCO CORP 6 22 07 Page 14 XT3 BATTERY BURNISH...

Page 15: ...st rear spacers can be done by tilting machine back quickly Replace remaining spacers in front of batteries batteries should now be locked into position If burnisher sits upright easily then the batteries need to be moved back Remove some battery spacer s from rear of batteries Slide batteries back Replace remaining spacers in front of batteries batteries should now be locked into position If batt...

Page 16: ...MENT HAVE SERIAL NUMBER AVAILABLE WHEN CALLING SERVICE CENTER FOR PARTS OR SERVICE B A DETAIL A SCALE 1 4 DETAIL B SCALE 1 4 21 HAS ONE EYEBOLT 27 HAS TWO EYEBOLTS REPLACE THE SHIPPING EYEBOLT WITH THE PROVIDED HAMMER RIVET BETCO CORP 6 22 07 Page 16 XT3 BATTERY BURNISHER ...

Page 17: ...ocation shown in fig 1 Using a 15 16 socket with an extension fully tighten tensioner from the 4 underside of deck and back off 10 to 15 degrees This will be about 2 inches at the end of the socket handle Note This is about one mark on the tensioner There are five marks on the side of the tensioner which are difficult to see with the tensioner in place Each mark is equal to about 15 degrees This l...

Page 18: ...enough Firmly mate the quick coupler When the connection is made the redballs in the Flow Indicator will start rotating indicating water is flowing into the battery cells After the Flow Indicator balls stop rotating immediately disconnect by pushing the CPC button in and pulling the male Quick Coupler out Put the dust cover back on the battery s male Quick Coupler Store hose out of traffic area wh...

Page 19: ...SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE PRO FILL ON BOARD WATERING SYSTEM MANUAL FOR DETAILED INFORMATION PURGING INSTRUCTIONS BETCO CORP 6 22 07 Page 19 XT3 BATTERY BURNISHER ...

Page 20: ...17 19 6 9 7 7 10 21 20 22 3 5 1 2 2 6 7 2 2 8 3 7 9 6 4 5 10 6 XT3 27 COVER AND HANDLE BETCO CORP 6 22 07 Page 20 XT3 BATTERY BURNISHER ...

Page 21: ... A 10 E012641 1 HINGE WELDMENT B 11 E012221 1 SLEEVE FOR LANYARD ALUMINUM 12 E012215 1 SWITCH SAFETY SHUTOFF 13 E011553 1 LANYARD 3 64 x 6 14 E012242 1 NUT FLANGED 1 4 20 15 E011122 1 SCREW 1 4 20 x 5 PHMS SS 16 E011565 1 SPRING HANDLE RETURN 17 E012638 1 HANDLE MAIN XTG3 18 E010259 2 CAP TUBING BLACK 1 19 E012639 1 HANDLE SAFETY SHUTOFF XTG3 20 E011504 4 WASHER LOCK 3 8 21 E011136 4 WASHER FLAT 3...

Page 22: ...12 12 11 10 5 9 7 6 7 13 1 2 3 4 26 27 8 9 9 6 7 7 7 22 20 XT3 27 DECK FRAME AND WHEELS BETCO CORP 6 22 07 Page 22 XT3 BATTERY BURNISHER ...

Page 23: ...2204 2 TRIM EDGE SOLD BY THE FOOT 13 E012637 2 HANDLE TO BASE MOUNT FOR XT27 14 E012672 4 BEARING SEALED BALL BEARING FOR WHEEL 15 E012675 2 BOLT HH 5 16 18 x 2 75 16 E011176 2 NUT NYLOC 5 16 18 17 2 BUSHING WHEEL 1 5 x 5 OD x 312 ID 18 E012644 2 ADJUSTABLE WHEEL BRACKET 4 062 AXLE 19 E012285 2 WHEEL 6 x 1 5 WITH BUSHING 20 E012248 9 BOLT HEX 1 4 20 x 1 21 E012242 8 NUT FLANGED 1 4 20 22 E011133 1...

Page 24: ...A 10 18 10 8 19 2 7 8 10 9 10 11 17 14 15 XT3 27 MOTOR PULLEYS AND BELT DETAIL A SCALE 1 3 3 12 19 8 18 10 11 7 8 9 10 BETCO CORP 6 22 07 Page 24 XT3 BATTERY BURNISHER ...

Page 25: ...TYLE 8 E012400 2 PULLEY BUSHING 25MM SHAFT QT STYLE 9 E012459 1 KEYSTOCK 7mm x 8mm x 30mm 10 E012248 4 BOLT HEX 1 4 20 x 1 11 E010459 1 BELT TENSIONER SMALL FOR XT 12 E010107 1 BELT BX40 13 E011051 1 BOLT HEX 1 4 20 x 1 25 14 E011504 5 WASHER LOCK 3 8 15 E011136 5 WASHER FLAT 3 8 SAE 16 E012197 1 MOTOR 36 VDC BRUSHLESS 17 E011424 4 BOLT HH 3 8 16 x 1 5 18 E011723 1 KEYSTOCK 1 4 x 1 4 19 E012662 1 ...

Page 26: ...52 1 FLEX LOC 27 2 E010586 1 SHAFT TO PAD DRIVER COUPLING 3 E012517 1 CENTER LOC 2 COMES AS A SET 1 OF 2 4 E012517 1 CENTER LOC 2 COMES AS A SET 2 OF 2 5 E012247 6 BOLT HEX 5 16 18 x 1 25 6 E011505 6 WASHER LOCK 5 16 7 E011176 6 NUT NYLOC 5 16 18 8 E010118 3 RIVET AAP64 BETCO CORP 6 22 07 Page 26 XT3 BATTERY BURNISHER ...

Page 27: ...2 88 59 90 51 52 95 96 94 66 65 70 82 97 92 93 11 53 67 31 56 54 55 10 57 55 54 56 31 98 WIRING HARNESS CONTROLLER TO MOTOR AND ELECTRICAL PARTS XT3 27 ELECTRICAL BETCO CORP 6 22 07 Page 27 XT3 BATTERY BURNISHER ...

Page 28: ... CHARGER ON BOARD SPE WITH CORDS 73 E012568 4 WIRE BATTERY CABLE 4 GA RED 7 75 74 E012542 6 TERMINAL PROTECTOR STRAIGHT BLACK 75 E012543 6 TERMINAL PROTECTOR STRAIGHT RED 76 E012674 4 SPACER BATTERY END 77 E012624 2 BATTERY TRAY PLASTIC 3 BATTERIES 78 E011563 6 BATTERY 6 VOLT 225 AMP HOUR 79 E012660 12 SHIM PLASTIC 12 x 1 5 x 125 80 E012561 12 CABLE TIE BLACK AF529 81 E012642 2 BATTERY TRAY STEEL ...

Page 29: ...82 76 81 77 79 68 27 80 XT3 27 ELECTRICAL BETCO CORP 6 22 07 Page 29 XT3 BATTERY BURNISHER ...

Page 30: ...TRAIGHT RED 4 E011563 6 BATTERY 6 VOLT 225 AMP HOUR 5 E012613 1 WATERING SYSTEM FOR NEW STYLE 6 VOLT BATTERY 6 E012562 1 WIRE BATTERY CABLE 4 GA BLACK 36 7 E012263 1 WIRE BATTERY CABLE 4 GA 20 8 E012568 1 WIRE BATTERY CABLE RED 4 GA 7 75 XT3 27 BATTERY CONNECTIONS RED TREMINAL PROTECTORS ARE ON POSITIVE TERMINALS BLACK TERMINAL PROTECTORS ARE ON NEGATIVE TERMINALS BETCO CORP 6 22 07 Page 30 XT3 BA...

Page 31: ...XT3 27 WATERING WITH STANDARD BATTERIES PRO FILL WATERING SYSTEM PART E012613 BETCO CORP 6 22 07 Page 31 XT3 BATTERY BURNISHER ...

Page 32: ...2592 SOLENOID E012628 CHARGER E012197 MOTOR XT3 21 12 VOLT AGM BATTERY E012652 NEED 3 XT3 27 6 VOLT STANDARD BATTERY E011563 NEED 6 E012199 MOTOR CONTROLLER E012655 WIRING HARNESS INCLUDES ALL CONTROL WIRING E011835 FUSE HOLDER E011528 70A CIRCUIT BREAKER E011106 FUSE 10A BETCO CORP 6 22 07 Page 32 XT3 BATTERY BURNISHER ...

Page 33: ...R MOTOR CONTROL BDI CHARGER c LED AC K KEY K KEY SWITCH R ROCKER SWITCH S SAFETY RUN SWITCH CB CIRCUIT BREAKER F FUSE R S ALSO SEE OTHER PAGES FOR ELECTRICAL AND BATTERY VIEW ELECTRICAL LAYOUT WIRING HARNESS BATTERY DISCHARGE AND HOUR METER INFORMATION CB F BETCO CORP 6 22 07 Page 33 XT3 BATTERY BURNISHER ...

Page 34: ...01 2080 TO METER F FEMALE INSULATED TERMINAL M MALE INSULATED TERMINAL BC INSULATED BUTT CONNECTOR RED 5 SOLENOID COIL SIDE A RED 6 SOLENOID COIL SIDE B YELLOW 7 TO SAFETY RUN SWITCH BLUE 8 TO KEY SWITCH GREEN 9 TO LAMP POS GREEN 10 TO LAMP NEG BROWN 11 TO CHARGER INHIBIT BROWN 12 TO ROCKER SWITCH BLACK 13 CONTROLLER NEG 5 6 7 8 9 11 12 7 10 F 13 B C B C BETCO CORP 6 22 07 Page 34 XT3 BATTERY BURN...

Page 35: ...ure that batteries get a full charge after each use b Replace batteries Best to replace as a set c Balance machine See Balancing Instructions page d See BDI instruction page on how to set to a value of 4 for optimal run time and battery life Machine vibrates a Pad not centered b Pad is torn or worn excessively a Remove pad and re center the pad b Replace pad Noise coming from underside of deck Bel...

Page 36: ...other components except wear items are warranted by Betco Corporation for a period of 3 years W We ea ar r i it te em ms s e ex xe em mp pt t f fr ro om m w wa ar rr ra an nt ty y c co on ns si id de er ra at ti io on n i in nc cl lu ud de e b bu ut t m ma ay y n no ot t b be e l li im mi it te ed d t to o p po ow we er r c co or rd ds s t tr ra an ns sp po or rt t w wh he ee el ls s v va ac cu uu...

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