BETCO GeneSys 15 Operator And Parts Manual Download Page 1

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15” Floor

Cleaning Machine

E88900-00

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

Operator and Parts

Manual

Summary of Contents for GeneSys 15

Page 1: ...1 15 Floor Cleaning Machine E88900 00 1001 Brown Avenue Toledo Ohio 43607 0127 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com Operator and Parts Manual ...

Page 2: ...fications 4 General Safety Regulations 5 Machine Preparation 6 Operation 7 8 Turning Off the Machine 9 Daily Maintenance 10 11 Troubleshooting 12 Adjustments and Replacement 13 Parts Diagrams 14 31 Electrical Wiring Diagram 32 Tool Kits 33 Tool Kit Diagrams 34 35 Warranty 36 ...

Page 3: ... automatic scrubber which via the mechanical action of the rotating brush and chemical action of a water deter gent solution can clean many types of hard surfaces As it advances it also collects the dirt removed and the detergent solution leaving the floor dry The machine must be used only for this purpose Even the best machines will only work well if used correctly and kept in good working order ...

Page 4: ...n RPM 800 Brush Motor Power HP 0 5 Vacuum Motor Power WATT 800 Vacuum Motor Suction Inches of Water 77 Solution Tank Capacity Gallons 3 00 Recovery Tank Capacity Gallons 3 25 Work Capacity Ft Hr 10 000 Weight Pounds 84 TECHNICAL DESCRIPTION Measurement Unit GeneSys 15 ...

Page 5: ... when it is plugged in Do not allow the solution pump to run dry for more than 3 minutes Never use the machine to gather dangerous powders Use a powder fire extinguisher in case of fire Do not use water Do not hit against shelving or scaffolding The operator must always be equipped with the appropriate personal protective equipment gloves shoes helmet glasses etc The machine is designed to wash an...

Page 6: ...ntrol B ON OFF Solution Control C ON OFF Vacuum Control D Fuse Holder E Electrical Supply Cord 3 MACHINE COMPONENTS The machine components are identified as follows A Auxiliary Solution Connection B Solution Flow Control Valve C Head Pressure Adjustment Bolt D Transport Wheel Engagement Lever E Handle Position Locking Device F Solution Level Sight Gauge G Auxiliary Vacuum Connection MACHINE PREPAR...

Page 7: ...otor so be sure to use only the correct amount of detergent C To ensure proper operation 2 ounces of defoaming liquid should be poured into the recovery tank before each use Defoaming liquid should only be used in the recovery tank never the solution tank If tank is removed from the machine for remote filling be sure to press it firmly on the base when returning it to the machine This is required ...

Page 8: ...directions 5 OVERFLOW DEVICE A The machine has a float in the recovery tank lid that will stop air flow to the vacuum motor when the water level in the solution tank is too high B The recovery tank must be drained when this happens 6 TOOL KIT OPERATION A Turn the solution control knob clockwise until the valve is com pletely closed B Insert the long hose cuff of the vacuum hose into the vacuum por...

Page 9: ...olution control valve B Turn off the solution control switch brush drive switch and vacuum motor switch C Raise the brush deck off the floor using the foot lever D Unplug machine from power source E Remove both tanks from the machine and dump out residual solution F ALWAYS WEAR GLOVES SHUTTING DOWN THE MACHINE ...

Page 10: ...rection C Rinse the inside of tank with warm water D Replace tank on machine and replace clear recovery tank lid 2 CLEAN THE RECOVER TANK LID A Remove lid from the recovery tank B Rinse all of the open cavities in the lid and the float ball cage C Replace lid back on recovery tank DAILY MAINTENANCE A B ...

Page 11: ...bly with water E Connect vacuum hose to squeegee assembly F Insert tabs back into place G Replace recovery tank 4 CLEAN THE BRUSH ASSEMBLY A Remove finger nuts from right side of machine B Remove right side retaining plate C Pull brush out from the drive bearing D Clean brush with water E Insert brush into the drive bearing F Replace right side retaining plate G Tighten finger nuts on retaining pl...

Page 12: ...the solution line The pump is damaged Repair or replace pump The machine does not clean well Brush drive switch is off Turn on brush drive The brush is worn Replace brush Drive belt is loose Adjust belt tension The floor is not dry Vacuum switch is off Turn the vacuum switch on Dirty squeegee blades Clean the squeegee blades Dirty squeegee body Clean the squeegee body Vac hose not attached to shoe...

Page 13: ...se the brush pressure loosen the jam nut holding the head regulator bolt B Turn the head regulator bolt counterclockwise to increase head pressure or clockwise to decrease head pressure C Once in the desired position tighten the jam nut to hold the regulator in place 3 SQUEEGEE BLADE REPLACEMENT A Remove recovery tank from machine B Release tabs holding squeegee assemblies in place C Disconnect va...

Page 14: ...87 E88625 E88626 E88627 E88628 E88888 E82761 E88629 E88690 E83550 E88621 E88680 E50158 E50159 E50157 E50156 E88595 E50155 E89540 E88588 E88670 E85553 E88669 E88588 E88597 E88630 E83145 E81125 E83269 E83143 E88745 E88742 E88743 E88746 E88679 E88715 E88719 E88703 E81068 E88902 E88910 E11973 E88896 ...

Page 15: ...er Base 1 22 E88617 Thumb Nut 2 23 E88621 Watering Tube 1 24 E88680 Brush Grout Tile 1 25 E88625 Right Side Brush Cover Weldment 1 26 E88626 Bearing Ball M19 OD x M10 ID x M5 T Sealed 2 27 E88627 Idler End Hub 1 28 E88628 Snap Ring External M10 Zinc 1 29 E88629 Wheel Front Roller 3 30 E88630 Axle Transport Wheels 1 31 E88669 Fitting 1 8 MNPT x 1 4 Barb Hose Barb Brass 1 32 E88670 Fitting Tee Brass...

Page 16: ...669 E88588 E88679 E88703 E88719 E83145 E81125 E83143 E83269 E88630 E88621 E88680 E89896 EP50156 E89898 EP50155 EP50219 E89895 E89540 E89899 E88626 E88745 E88742 E88743 E88746 E88592 EP50154 E88691 E88715 E81068 E88888 E82761 E88629 E88690 E83550 E89568 E88902 E88910 E88896 UPPER LOWER BASE DIAGRAM E88597 EP50158 EP50159 EP50157 ...

Page 17: ...cuum to Frame 1 28 E88703 Gasket Vacuum Tank Seal 2 29 E88715 Screw 1 4 x 3 4 Plastite Pan Head Zinc 2 30 E88719 Fender Washer No 8 x 0 75 x 0 05 Zinc 4 31 E88742 Splash Guard 2 32 E88743 Band Clamp 2 33 E88744 Screw M3 x 6 Button Head Socket 3 34 E88745 Nut Plate 1 35 E88746 Screw Machine M3 x 12 Button Head Socket SS 3 36 E88888 Bolt Hex M6 x 40 Zinc 3 37 E88896 Splash Guard 1 38 E88902 Screw 6 ...

Page 18: ... E83881 E88813 E88812 E88607 E88708 E88606 E88605 E88593 E83879 E83550 E88594 E82761 E83836 E83879 E20123 E82256 E81076 E88673 E88672 E82256 E88715 E88594 E88747 E88596 E88622 E88598 E88751 E88632 E88602 E88701 E88801 E88603 E88889 E88696 E83879 E81180 ...

Page 19: ...8mm Flange 20mm L Bronze 1 17 E88601 Washer M10 x 30 x 2 5 Zinc 1 18 E88602 Handle Pivot Rod 1 19 E88603 Pin Clevis 3 16 x 0 75 Zinc 1 20 E88605 Male Coupling 1 21 E88606 O Ring M16 x 2 00 2 22 E88607 Handle Mounting Plate Weldment 1 23 E88622 Handle Nut Plate 1 24 E88632 Handle Adustment Cam Lock 1 25 E88672 Caster 2 OD 3 8 16 1 L Post 2 26 E88673 Washer Fender 3 8 x 1 1 4 Zinc 3 27 E88696 Screw ...

Page 20: ...8588 E88583 E88581 E88586 E88581 E88513 E88609 E88688 E83836 E20123 E88666 E88796 E88594 E88584 E88628 E88641 E88640 E88645 E88644 E88646 E88584 E88585 E88580 E88642 E88585 E88648 E88656 E86701 E88655 E88643 E88652 E88623 E88654 E88653 E88628 E88649 E88626 E11973 E88740 E88647 E82773 E88582 E88601 E89540 E88584 ...

Page 21: ...23 E88609 Drive Belt 1 24 E88619 Capacitor Run 1 25 E88620 Capacitor Start 1 26 E88623 Torsion Spring Foot Pedal Lock 1 27 E88626 Bearing Ball M 19 OD x M10 ID x M5 Thk Sealed 1 28 E88628 Snap Ring External M10 Zinc 6 29 E88640 Tensioner Linkage Weldment 1 30 E88641 Pulley Idler 27mm 1 31 E88642 Snap Ring Internal M19 Zinc 1 32 E88643 Bushing Flange 10 ID x 15 OD x 10 L Bronze 3 33 E88644 Hex Jam ...

Page 22: ...22 BUSHING PLATE DIAGRAM E88649 E88663 E88648 E82773 E88601 E88628 E88654 E88688 E88594 E88664 E88650 E88651 E88657 E88661 E88659 E88626 E88658 E88662 E88643 ...

Page 23: ...Bushing Flange 15 ID x 19 OD x 16 L 1 8 E88649 Screw Set M6 x 6 Cup Point Zinc 6 10 E88650 Foot Pedal Axle 1 11 E88651 Stiffing Rod 1 12 E88654 Foot Pedal Link Weldment 1 13 E88657 Axle Front Wheels 1 14 E88658 Front Wheel 2 15 E88659 Spacer Right Wheel 1 16 E88661 Spacer Inner Wheel 1 17 E88662 Pivot Linkage Lever Right Weldment 1 18 E88663 Right Lift Arm Weldment 1 19 E88664 Lower Frame Bushing ...

Page 24: ...24 HANDLE DIAGRAM E88638 E89536 E88637 E88636 E88639 E88694 E88698 E88757 E88708 E88705 E88706 E88758 E89537 E88696 E88695 E88600 E88773 E88750 E88598 E88601 E88683 ...

Page 25: ...lastite Pan Head Phillips Zinc 16 10 E88696 Screw 8 32 x 0 375 Thread Forming Pan Head Phillips Zinc 2 11 E88698 FUSE 120VAC 20A 1 12 E88705 Screw 8 18 x 0 50 Plastite Pan Head Phillips Zinc 3 13 E88706 Wire Clamp Plastic 1 2 ID 3 14 E88708 Grommet EPDM 60 Durometer 1 15 E88750 Screw 0 25 20 x 0 75 Flat Socket Head Zinc 6 16 E88757 Handle Cover Rear 1 17 E88758 Handle Cover Front 1 18 E88773 Handl...

Page 26: ...26 SQUEEGEE HOSE DIAGRAM E88684 E88674 E88617 E88611 E88616 E88604 E88671 E88614 E88612 E88613 E88618 E88615 E88720 ...

Page 27: ... Inner 2 5 E88615 Squeegee Shoe Hose Adaptor 2 6 E88616 Squeegee Wheel 8 7 E88617 Thumb Nut 4 8 E88618 Bolt Carriage M6 x 40 SS 4 9 E88671 Pin Clevis 1875 X 1 25 SS 8 10 E88604 Pin Cotter M2 x 10 Zinc 8 11 E88720 O Ring Squeegee Shoe Hose Adaptor 2 12 E88674 Spring Squeegee 4 13 E88684 Sqeegee Hose 1 Item Part Description Qty Item Part Description Qty ...

Page 28: ...28 SOLUTION TANK DIAGRAM E88675 E88700 E88699 E88699 E88606 E88610 E20292 E88705 E88689 E88739 E88717 E88704 E88802 E88711 E88712 E88710 E88677 E88709 ...

Page 29: ...lunger Spring 1 8 E88675 Tank Solution 1 9 E88704 Handle Solution Tank 1 10 E88705 Screw 8 18 x 0 50 Plastite Pan Head Phillips Zinc 6 11 E88709 Vent Pin Cap 1 12 E88710 O ring 7 0mm ID x 2 0mm W 1 13 E88711 Gasket CAP 1 14 E88712 E Clip 8M x 16 x 1 SS 1 15 E88717 Grommet M13 x M8 2 16 E88739 Fitting 8mm x 8mm Barbed Elbow Plastic 2 17 E88802 Screw 10 x 1 25 Plastite Flat Head Zinc 4 Item Part Des...

Page 30: ...30 RECOVERY TANK DIAGRAM E88716 E83879 E88707 E88748 E88749 E88685 E88631 E88798 E88799 E88718 E88714 E88797 E88713 E88800 E88702 E88890 E88678 E89539 E89538 ...

Page 31: ...rew 10 x 3 8 Thread Forming Plastic Pan Head Zinc 13 10 E88718 Float Ball 37mm 1 11 E88748 Hinge Spring 1 12 E88749 DD2 Hinge Pin 1 13 E88797 Gasket Lid to Tank 1 4 Foam 1 14 E88798 Gasket Lid Upper to Lower Vacuum 18 8 Neoprene 1 15 E88799 Gasket Lid Upper to Lower Solution 1 8 Neoprene 1 16 E88800 Hose Cuff Elbow Recovery Tank Lid Inlet 1 17 E88890 Cable Tie 8x0 14 Plastic 1 18 E89538 Decal Gene...

Page 32: ...665 Motor Brush Drive 1 4 E88619 Capacitor Run 25 microfarad 300 VAC CBB60 1 5 E88620 Capacitor Start 150 microfarad 250 VAC CD60 1 6 E88639 Cord Pigtail Twist Lock ASM w Strain Relief 1 7 E88694 Fuse Holder Panel Mount 20 A 250 VAC 1 8 E88698 Fuse 120 VAC 20 A 1 9 E88636 Switch Clear Illuminated Rocker 1 10 E88637 Switch Red Illuminated Rocker 1 11 E88638 Switch Green Illuminated Rocker 1 12 E886...

Page 33: ... Head Assembly E85515 Upholstery Tool Assembly E89542 Mesh Tool Bag Carpet Upholstery Tool Kit EP50168 Includes EP50166 Vacuum and Solution Hose Assembly E88974 2 Piece Spray Wand Assembly EP50172 Flip Tool Assembly E88964 Carpet Head Assembly E85515 Upholstery Tool Assembly E88976 Spray Wand Assembly E89542 Mesh Tool Bag Complete Tool Kit EP50170 EP50166 Vacuum and Solution Hose Assembly E88974 2...

Page 34: ...ac 1 5 Dia x 10Ft L Asm w Cuffs E88965 Trigger Valve E88968 Solution Tube and Fitment E88974 Wand Vacuum 2 Piece Assembly E88975 2 Piece Wand Tube E88977 Solution Hose PVC Clear Braided EP50166 Solution Vac Hose Assembly Part Description Part Description E88890 E88977 E88962 HOSE VACUUM SPRAY ASSEMBLY EP50166 E88968 E88965 E88633 E88959 E88975 E88752 2 PIECE SPRAY WAND ASSEMBLY E88974 ...

Page 35: ...ush Mount E88973 Squeegee Blade E88976 Spray Wand Assembly E88978 Solution Hose Spray Wand E89551 Screw Brush Mount Bar EP50171 Brush Assembly Complete EP50172 Complete Flip Tool Assembly With Brush Part Description Part Description TOOL KIT DIAGRAM Tool Head FLIP TOOL BRUSH ASSEMBLY EP50171 E89551 E88961 E88969 E88959 E88960 E88965 E88978 SPRAY WAND ASSEMBLY E88976 E88963 E88970 CARPET HEAD ASSEM...

Page 36: ...ts except wear items are warranted by Betco for a period of 3 years Wear Items exempt from Warranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the conditions and exceptions stated in this warranty Betco warrants the Betco p...

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