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Betamotor MINICROSS R107 2007, Manual, Page: 18 / 51

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Betamotor MINICROSS R107 2007 Manual Download Page 18

18

SECTION 1: GENERAL INFORMATION

TECHNICAL DATA

Vehicle weight

• ready to operate (unfueled)  .....................61 (kg)

• allowed load ................................................75 (kg)

Dimensions

• total length ...............................................1425 mm

• total width ...................................................740 mm

• total height .................................................980 mm

• pitch   

1030 mm

• saddle height .............................................680 mm

• clearance from ground ............................220 mm

Filling capacity

• fuel tank ...............................................................2 lt

   including reserve of .....................................0.300 lt

• crank case transmission oil .......................... 900 gr

 

Front Suspension 

•

 hydraulic fork with 33 mm Ø rods run100 mm

Rear Suspension

•

 hydraulic mono shock absorber

 

- spring fixed length ........................185 mm

Rims

- front    

12” x 2.50

- rear    

10” x 2.75

Brake

- front    disk-type with hydraulic control Ø 200 mm

- rear    

mechanically operated drum

Engine

• type mono cylinder 4 stroke

• number of cylinders ...............................................1

• bore x stroke ...............................Ø 52,4 x 49,5 mm

• displacement ................................................107cc

• cooling ................................................................. air

• transmission ................................................ 4 speed

• inition  

electronic

• kick-starter

• spark plug ............................................NGK C7HSA

Noise dB

Vibrations on the arms ............................. ≤ 2,04 m/s

2

Vibrations on the seated part ................. ≤ 2,04 m/s

2

Fuel system

• carburetor ............................................ Mikuni Ø 19

• iet 

 

98 max

• fuel 

 

running of unleaded petrol

T A B L E

Summary of Contents for MINICROSS R107 2007

Page 1: ...ains all the information advice and remarks which our technicians considered useful to properly operate your motorcycle It also contains directions about periodical maintenance operation in order that...

Page 2: ...ORMATIONS ATTENTION After the first training hour check all the tightenings and in particular manner Footboard supports Shock absorber cover Wheel rims Shock absorber Engine bolts and nuts Crown T A B...

Page 3: ...as designed for a driver with a weight not higher than 75 kg The vehicle if used in a non correct way without paying attention to the I manual s indication can cause you serious hurts permanent and or...

Page 4: ...4 INFORMATIONS BETAMOTOR S p A reserves the right to change the data and features described in this manual and to modify its products at any time T A B L E...

Page 5: ...reaking in 27 Startup 28 SECTION 3 MAINTENANCE AND CHECKS Maintenance description 30 Maintenance and checking to perform 31 Gearbox oil 32 Air filter 33 Spark plug 34 Brakes 35 Checks after cleaning 3...

Page 6: ...vehicle and to the guarantee being null SAFEGUARDING THE ENVIRONMENT Behaviour to be adopted in order not to damage nature PROTECTION DEVICES Use the protection devices shown BE INFORMED Important in...

Page 7: ...t an adult inspecttheyarecleanandsuitableto beusedwhendrivingthemeans This Minicross has been designed to carry a maximum weight of 75 Kg Itisforbiddentocarry passengers Always keep your motorcycle in...

Page 8: ...se call for an adult to repair it When you start make sure that no people are nearby and that the children that are present are kept at the right distance and under the control of an adult Always foll...

Page 9: ...comfortably laid on the special pedal cranks On dirt roads or on the wet don t brake completely and in any case use both brakes in order to spread the braking action on two wheells Never lock the fron...

Page 10: ...rive by holding in your hand or mouth any kind o object Do not take the mobile phone or other electronic tools Passengers or small things HOW TO PARK THE MINICROSS After having used the Minicross plea...

Page 11: ...ounds of which you do not know the features Drive under drunk condition or howeverundertheeffectofdrugs or medicines that may reduce the reaction speed change the state of conscience the capability of...

Page 12: ...suit with leather reinforcement patches and the protection devices glasses helmet motor biker leather gloves If you can easily action the brake levers and the gas throttle and you have well understood...

Page 13: ...13 SECTION 1 GENERAL INFORMATION INDEX MAIN PARTS VEHICLE IDENTIFICATION DATA PLATES ON THE VEHICLE HAND DRIVE CONTROLS TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAM T A B L E...

Page 14: ...N PARTS 1 Gasoline tank plug 2 Air filter 3 Stand 4 Fuel tap 5 Fuel tank 6 Kick starter 7 Silencer 8 Rear brake pedal 9 Fork 10 Saddle 11 Rear mudguard 12 Front mudguard 13 Big fork 14 Muffler 1 2 3 9...

Page 15: ...VEHICLE IDENTIFICATION DATA Frame identification The identification data A are stamped on the steering tube r h side Motor identification Motor identification data B are stamped on the rear part of t...

Page 16: ...3 Obligation to use the helmet 4 Obligation to use motor biker shoes 5 Obligation to use motor biker glasses 6 Obligation to use the motor biker suit 7 Danger of organs in move ment 8 Danger of fuel t...

Page 17: ...17 SECTION 1 GENERAL INFORMATION HAND DRIVE CONTROLS 1 Front brake lever 2 Gas throttle 3 Clutch lever 4 Engine stop push button 5 Rear brake pedal 1 2 3 4 5 T A B L E...

Page 18: ...k with 33 mm rods run100 mm Rear Suspension hydraulic mono shock absorber spring fixed length 185 mm Rims front 12 x 2 50 rear 10 x 2 75 Brake front disk type with hydraulic control 200 mm rear mechan...

Page 19: ...19 SECTION 1 GENERAL INFORMATION ELECTRICAL DIAGRAM Legend 1 Generator 2 High Voltage coil 3 Spark plug 4 Engine stop push button Ma Brown N Black T A B L E...

Page 20: ...TION 2 OPERATION AND USE INDEX CHECKS AND MAINTENANCE BEFORE AND AFTER USE REFUELING AND MANAGEMENT OF THE FUEL HOW TO STOCK AND MANAGE FUEL RECOMMENDED LUBRICANTS AND LIQUIDS BREAKING IN STARTUP T A...

Page 21: ...Just a few minutes given to these procedures will save you time and money and will make riding much safer Proceed as follows Check pressure general condition and thickness of tread On cold days warm...

Page 22: ...2 OPERATION AND USE HOW TO FUEL UP INTO THE MINICROSS Remove cap A T h e f u e l t a n k w i l l h o l d approximately 2 liters 0 300 liters of which is reserve Only refuel with fuel unleaded petrol A...

Page 23: ...devices against fire Do not smoke or light free flames during the emptying operation Make children go far away gasoline and its vapors contain aromatichydrocarbonsthatmay cause serious illnesses Theve...

Page 24: ...lass containers Keep the fuel far from any heat source Keep the containers far from the sunshine Keep the containers in places closed and aired and equipped with tested extinguishers or with suitable...

Page 25: ...TECHNICAL SPECIFICATION TRANSMISSION OIL SAE 10W 50 GREASE FOR JOINTS AND RODS BARDAHL MPG2 RECOMMENDED LUBRICANTS AND LIQUIDS For better operation and longer vehicle life we advise you to use the pr...

Page 26: ...gs During this time Avoid travel at high speeds Change speed often so that the parts will break in uniformly and in a shorter time Avoid turning the throttle more than 3 4 of the way Warning Change th...

Page 27: ...e gears are in neutral Depress the kick starter with a sharp movement of the foot and slightly turn the gas control Always close the fuel tank valve when the engine is off Note When the engine is cold...

Page 28: ...INDEX MAINTENANCE DESCRIPTION MAINTENANCE AND CHECKING TO PERFORM GEARBOX OIL AIR FILTER SPARK PLUG BRAKES CHECKS AFTER CLEANING MAINTENANCE SCHEDULE HOW TO TRANSPORT THE VEHICLE HOW TO DISPOSE THE V...

Page 29: ...be carried out with the Minicross on its serv ice stand and WITH THE ENGINE SWITCHED OFF In case o breakage and or lost of the stand do not replace it with means of fortune ask for the original part f...

Page 30: ...e at their seat and well fixed Warning if you have fallen first of all check if YOUR HEALTH and afterwards the Minicross In case of fall always tell an adult what has happened Remember that also a sma...

Page 31: ...througt the filter hole until the lever reaches the MAX mark Oil change Always renew the oil white the engine is hot taking care not to touch the engine and the oil Place a container under the engine...

Page 32: ...follow Remove filter Wash the filter with petrol Dry the filter Wet the filter with filter oil remov ing any excess oil so that there is no dripping Reassemble the saddle following the disassembly pr...

Page 33: ...nce should be from 0 5 to 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that there are no cracks in the insulation or corroded electrodes If so replace immediate...

Page 34: ...ds These pads should have at least a 2 mm layer of lining If this layer is thinner than 2 mm replace the pads immediately Check Rear Brake The shoes wear can be verified after having checked the brake...

Page 35: ...of disassembly assembly of the ignition system check the tightening torque of the fixing screws Lubricate the articulated joints A on the rear suspension Carefully clean and dry the chain gear pinion...

Page 36: ...37 SECTION 3 MAINTENANCE AND CHECKS MAINTENANCE SCHEDULE T A B L E...

Page 37: ...ay pollute the ground When you have to get rid of some parts of the Minicross in case this cannot be repaired you must take it to the special waste disposal centers For the means disposal or some of i...

Page 38: ...ves that may avoid scratchesonthehands stiffening tiredness and that protect them in case of fall or of means upsetting Only after having worn suitable footwear better if boots over the ankle or speci...

Page 39: ...JUSTMENTS INDEX ADJUSTMENT OF BRAKES ADJUSTMENT OF CLUTCH ADJUSTMENT OF IDLING SPEED ADJUSTMENT OF GAS CLEARANCE CHECK AND ADJUSTMENT OF STEERING GEAR TIGHTENING THE CHAIN ADJUSTMENT OF REAR SHOCK ABS...

Page 40: ...t brake The front brake is disk type with hydraulic control and therefore requires no adjustment Rear brake The rear brake is provided with mechanically operated shoes Adjust the brake levers A play m...

Page 41: ...m the adjustment lift rubber dust cover C and tum adjuster B The lever must have 5 mm of idle stroke ADJUSTMENT OF GAS CLEARANCE Whenever the accelerator shows unloaded travel exceeding 3 mm measured...

Page 42: ...ric revolution counter to the spark plug wire Then use a screwdriver on register screw A to calibrate the minimum Given the condition of motor on the Minicross must however be laid on the stand in thi...

Page 43: ...4 screw A remove handlebar paying par ticular attention to supports B unscrew the screw C remove the rubber protection D and loosen the nut take up the play by means of ring nut E For reassembly proc...

Page 44: ...and clean of deposited dirt Check the chain tightener roller position as shown in the figure If the roller position is not correct tighten the chain as follows Loosen nut A Loosen nut B Act on the scr...

Page 45: ...For increase the spring resistence loosen the nut B and turning nut A clockwise Block the nut B For decreases the spring resistence loosen the nut B and turning nut A anticlockwise Block the nut B In...

Page 46: ...49 SECTION 5 WHAT TO DO IN AN EMERGENCY INDEX TROUBLESHOOTING T A B L E...

Page 47: ...en continue trying to start engine for a few moments If engine still doesn t start remove the spark plug and dry it off Restore correct distance Clean or replace PROBLEM CAUSE REMEDY The engine doesn...

Page 48: ...r Authorized Dealers Consult one of our Authorized Dealers Consult one of our Authorized Dealers Ignition too early Carbon deposits inside cylinder or on spark plug Silencer partially obstructed Exhau...

Page 49: ...akes or throttle are jammed or do not go back into place after being used and released Steel cables are blocked Rotation points of levers or throttle are dirty or damaged Clean or replace the cables C...

Page 50: ...Electrical diagram 19 Gearbox oil 32 Hand drive controls 17 How to dispose the vehicle 38 How to fuel up into the Minicross 23 How to stock and manage fuel 25 How to transport the vehicle 38 Main part...

Page 51: ...Edition March 2007 LEM MOTOR s r l T A B L E...

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