Beta X-Trainer 300 2T User Manual Download Page 4

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CONTENTS

Carburettor ......................................................................................... 50

Front brake.......................................................................................... 52

Rear brake .......................................................................................... 55

Clutch control ...................................................................................... 58

Check and adjusting of steering play ...................................................... 60

Front wheel ......................................................................................... 61

Fork .................................................................................................... 62

Rear suspension leverage ...................................................................... 62

Tyres................................................................................................... 63

Chain ................................................................................................. 63

Headlight ............................................................................................ 65

Replacing the headlight bulbs ................................................................ 65

Tail light .............................................................................................. 65

Battery ................................................................................................ 66

Fuses .................................................................................................. 68

Cleaning the vehicle ............................................................................. 69

Prolonged inactivity .............................................................................. 70

Scheduled maintenance vehicle ............................................................. 71

Tightening torque overview ................................................................... 73

CHAPTER 5 REPLACEMENTS

............................................................ 75

Removal and refitting of the saddle......................................................... 76

Removing and installing air filter cover panel ........................................... 77

CHAPTER 6 TROUBLESHOOTING

.................................................... 79

Troubleshooting ................................................................................... 80

Summary of Contents for X-Trainer 300 2T

Page 1: ...you need to properly operate and maintain your motorcycle The data specifications and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any mo ment and without notice Code 036440040 000 ...

Page 2: ...llowing parts rear sprocket ensure that the footrests are properly fixed front rear brake levers calipers discs check that the plastics are properly fastened engine bolts shock absorber bolts swingarm wheel hubs spokes rear frame pipe connections tensioning the chain IMPORTANT In the event of interventions on the vehicle contact Betamotor after sales service ...

Page 3: ...al rpm indicator operating instructions 23 Checks before and after use 29 Running in 29 Refuelling 30 Oil mixer refuelling 31 Starting the engine 31 Engine shut down 31 CHAPTER 3 ADJUSTMENTS 33 Key to symbols 34 Brakes 34 Clutch 34 Adjustment of gas clearance 35 Adjusting the idle speed 35 Exhaust valve control adjustment 38 Handlebar adjustment 38 Adjusting fork 39 Shock absorber 40 CHAPTER 4 CHE...

Page 4: ...yres 63 Chain 63 Headlight 65 Replacing the headlight bulbs 65 Tail light 65 Battery 66 Fuses 68 Cleaning the vehicle 69 Prolonged inactivity 70 Scheduled maintenance vehicle 71 Tightening torque overview 73 CHAPTER 5 REPLACEMENTS 75 Removal and refitting of the saddle 76 Removing and installing air filter cover panel 77 CHAPTER 6 TROUBLESHOOTING 79 Troubleshooting 80 ...

Page 5: ...e warranty SYMBOLS SAFETY ATTENTION Failure to respect information marked with this symbol can entail a personal hazard INTEGRITY OF THE VEHICLE Failure to respect information marked with this symbol can entail serious dam age to the vehicle and termination of the warranty FLAMMABLE LIQUID HAZARD Read the use and maintenance manual carefully MANDATORY TO WEAR PROTECTIVE CLOTHING Use of the vehicle...

Page 6: ...Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not start off while the vehicle is on its stand Avoid swaying and wheelies as they are extremely dangerous for your own and other people s safety as well as for your vehicle Always apply both brakes on dry roads with no gravel and sand Using one brake may be ...

Page 7: ... identification 8 Tools kit 8 Familiarizing with the vehicle 9 Main parts 9 Specifications 10 Weight 10 Dimensions 10 Tyres 10 Capacities 10 Front suspension 11 Rear suspension 11 Front brake 11 Rear brake 11 Engine 12 Electrical system 14 Electrical diagram 14 Legend electrical diagram 15 Recommended lubricants and liquid 16 ...

Page 8: ...ring head tube ENGINE IDENTIFICATION Engine identification data B are stamped in the area shown in the figure TOOLS KIT The following items are supplied as stand ard operation and maintenance manual tool kit B Inside the battery compartment you will find the hexagon wrench 3 and the socket wrench 8 mm To gain access remove the saddle page 76 3 A ...

Page 9: ...ight 7 Side stand 8 Fork 9 Rider s footrests 10 Lower bumper Bumper kit 11 Saddle 12 Engine 13 Front mudguard 14 Number plate holder 15 Side panel air filter cover 16 Front side panel 17 Rear side panel 18 Fork covers 19 Rear mudguard 5 8 2 1 11 19 14 12 9 4 6 3 10 13 18 15 7 9 FAMILIARIZING WITH THE VEHICLE 17 16 ...

Page 10: ...mm saddle height 910 mm ground clearance 320 mm footrest height 390 mm TYRES CAPACITIES fuel tank 8 5 liters including reserve 1 5 liters coolant circuit 1 3 liters mixer oil tank 0 55 liters including reserve 0 21 liters gear oil 0 85 liters Dimensions Pressure Bar Front tyre Rear tyre Front tyre Rear tyre 80 100 21 140 80 18 1 5 road use 1 8 road use 1 off road use 1 off road use ...

Page 11: ... Rebound clicks from completely closed 12 Wheel travel 270 mm REAR SUSPENSION Single shock absorber with compound lever Spring K 5 2 Static sag load see page 41 2 22 mm Compression clicks high speeds from completely closed 15 Rebound clicks from completely closed 10 Shock absorber travel 110 mm FRONT BRAKE Ø260 mm disc and dual piston floating caliper REAR BRAKE Ø240 mm disc and single piston floa...

Page 12: ...ompetition Carburettor type PWK 36S AG Main jet 118 155 Slow jet 38 35 Start jet 50 85 Needle N84K N1EJ Needle position from top 4 2 Air screw turns from all closed 1 1 1 2 Valve 7 5 Striker YES NO Cooling system forced liquid circulation by pump Spark plug NGK IR GR7CI 8 Clutch wet multidisc Such modification makes the vehicle non compliant with the road regula tions in force Its use must be limi...

Page 13: ...rsion X TRAINER 300 Primary drive 28 70 Gear ratio 1st gear 12 31 Gear ratio 2nd gear 15 28 Gear ratio 3rd gear 19 28 Gear ratio 4th gear 20 24 Gear ratio 5th gear 27 27 Gear ratio 6th gear 28 24 Final drive Certif Competition 15 45 13 51 Such modification makes the vehicle non compliant with the road regulations in force Its use must be limited to the sole private circuits which are closed to cir...

Page 14: ...1 GENERAL INFORMATION 14 GB ELECTRICAL SYSTEM ELECTRICAL DIAGRAM Key to colours Bi White Ve Green Ma Brown Vi Purple Bl Blue Ne Black Gi Yellow Rs Red Ar Orange Az Sky blue Ro Pink Gr Grey ...

Page 15: ...T TURN INDICATOR 12V 6W 16 REGULATOR 17 ELECTRIC FAN 18 THERMOSWITCH 19 UNIT TURN SIGNAL LAMPS 20 LEFT HAND REAR TURN INDICATOR 12V 6W BULB 21 TAIL LIGHT WITH LED 22 NUMBER PLATE LIGHT 23 RIGHT HAND REAR TURN INDICATOR 12V 6W BULB 24 REAR STOP BUTTON 25 FRAME EARTH 26 BATTERY 12V 4AH 27 BATTERY NEGATIVE TERMINAL 28 BATTERY POSITIVE TERMINAL 29 STARTER RELAY 30 STARTER MOTOR 31 10A FUSE 32 CHARGER ...

Page 16: ... renewals should be performed with the products listed in the table above PRODUCT TYPE SPECIFICATIONS OIL MIXER TANK LIQUI MOLY 2 STROKE MOTOR OIL SELF MIXING GEAR AND CLUTCH OIL LIQUI MOLY RACING 10W40 BRAKE OIL LIQUI MOLY BRAKE FLUID DOT 5 1 CLUTCH ACTUATOR OIL LIQUI MOLY BRAKE FLUID DOT 5 1 FORK OIL SAE 5W TIE ROD GREASE LIQUI MOLY SCHMIERFIX LIQUID COOLANT LIQUI MOLY COOLANT READY MIX RAF12 PL...

Page 17: ...tch lever 19 LH switch 20 Starter button 20 Front brake lever and gas control 20 Gear change lever 21 Brake pedal 21 Side stand 21 Keys 21 Steering lock 22 Digital rpm indicator operating instructions 23 Checks before and after use 29 Running in 29 Refuelling 30 Oil mixer refuelling 31 Starting the engine 31 Engine shut down 31 ...

Page 18: ...ew it clockwise FUEL COCK Fuel cock has three positions OFF fuel supply closed Fuel cannot pass from the tank to the carburettor ON fuel supply enabled Fuel flows from the tank to the carburettor The tank empties until it reaches the reserve level RES reserve fuel supply Fuel flows from the tank to the carburettor and the tank empties completely ...

Page 19: ...tarter lever is located on the carbu rettor To operate the choke pull it upward MIXER OIL TANK CAP The mixer oil tank cap is located under the saddle To gain access remove the saddle page 76 To open the fuel tank cap turn it anticlock wise To close the fuel tank cap set it on the tank and screw it clockwise ...

Page 20: ...shifting lever left or right activates the left or right indicators When released the lever returns to the central position Press it to turn the indicators off 1 2 3 4 STARTER BUTTON Starter button is located on the right hand side of the handlebars and operate the electric engine starter Push the button until the engine starts Do not press the button while the engine is running FRONT BRAKE LEVER ...

Page 21: ...n the figure 1 2 3 4 5 6 N BRAKE PEDAL Brake pedal is located in front of the right hand footrest The rear brake is operated by pressing down the pedal SIDE STAND Press down side stand with the foot and lean the vehicle against it Ensure that the ground is solid and the vehicle stands steadily KEYS The vehicle is supplied with two keys one key and its spare ...

Page 22: ...gine can not be started To deactivate the steering lock turn the key clockwise turn the handlebar clockwise From this position the handlebar is free to move the key can be removed and the engine can not be started WARNING do not keep the spare key inside the vehicle but in a safe place We suggest you note the code number stamped on the keys In this way you can obtain a duplicate ...

Page 23: ...G THE TRAVELLED DISTANCE METER 7 WARNING LIGHTS 1 GENERAL SPECIFICATIONS AND GENERAL INFORMATIONS 1 1 GENERAL SPECIFICATIONS SPEED DISTANCE SENSOR Non contact magnetic DISPLAY MEASUREMENTS 125mm x 41mm x 34mm STORAGE TEMPERATURE 20 C to 80 C 4 F to 176 F BATTERY 3V CR2032 BATTERY LIFE Approximately one year EXTERNAL CURRENT SUPPLY 12V DC 1 2 GENERAL INFORMATIONS Backlight The digital speedometer o...

Page 24: ...our or M h Miles per hour Wheel size rolling circumference mm Clock format 12 hour 24 hour Current date Maintenance TO ENTER THE PARAMETER SETTINGS MODE HOLD DOWN THE RIGHT AND LEFT BUTTONS FOR APPROX 3s THE WORD Unit WILL FLASH ON THE DISPLAY The operational logic is structured as follows The instrument enters SETUP mode displaying the parameters according to the sequence listed above The instrum...

Page 25: ...24 hour The default setting on the instrument is the 12 hour clock TO SELECT THE 12 OR 24 HOUR CLOCK PRESS THE RIGHT OR LEFT BUTTON WAIT 5 SECONDS TO PROCEED TO THE NEXT SETTING DO NOT PRESS ANY BUTTONS 2 1 4 Setting the Time The time is set by increasing or decreasing it by 1 minute steps PRESS THE LEFT BUTTON TO DECREASE THE TIME PRESS THE RIGHT BUTTON TO INCREASE IT WAIT 5 SECONDS TO PROCEED TO...

Page 26: ...mulated running time ART Odometer ODO Note The maximum and average speeds are updated automatically when the user accesses screen 3 4 FEATURES General information During normal use the instrument is in Normal mode Available modes Sleep Mode Choose from 3 Normal screens Clear Distance 1 DST1 Clear Distance 2 DST2 Clear Maximum Average Speed MAX AVG Sleep Mode If the instrument does not receive any ...

Page 27: ...s are displayed on screen 3 to the left of the display The instrument automatically updates both the maximum MAX and average AVG speeds To clear the maximum MAX and average AVG speeds hold the right button down for 5 seconds Note you must be on screen 3 to clear the speeds 6 ADJUSTING THE TRAVELLED DISTANCE METER Description The travelled distance meter displays the distance that has been travelle...

Page 28: ... 2 Travelled distance 2 can range from 0 to 9999 9 miles or kilometers and appears on the right side of screen 2 To clear the travelled distance hold the right button down for 5 seconds Note you must be on screen 2 to clear the travelled distance 1 3 2 4 7 WARNING LIGHTS 7 1 Headlight indicator 1 The system activates the indicator in synchrony with the activation of the mains beams 7 2 Direction i...

Page 29: ...kness of tread page 63 5 Check that the spokes are properly tightened 6 Check the tensioning of the chain page 63 7 Check the adjustment and the operation of all the cable controls 8 Inspect all the nuts and bolts 9 With the engine running check the operation of the headlight the rear and brake lights the indicators the warning lights and the horn 10 Wash the motorcycle thoroughly after off road u...

Page 30: ...ion so that the fuel does not come into contact with hot parts of the vehicle Immediately clean up any spilled fuel WARNING Risk of poisoning Fuel is poisonous liquid and a health hazard Fuel must not come into contact with the skin eyes and clothing Do not breathe in the fuel vapours If contact occurs with the eyes rinse immediately with plenty of water and seek medical advice If contact occurs w...

Page 31: ...ge 18 Check that the gears are in neutral page 21 Pull the clutch lever page 19 Close the side stand page 21 WHIT ELECTRIC STARTER page 20 Push the button until the engine starts Do not press the button while the engine is running COLD STARTING Operate the starter page 19 start the vehicle wait a few seconds then move the starter back to its starting position ENGINE SHUT DOWN To shut down the engi...

Page 32: ...32 GB ...

Page 33: ...cording to the working conditions 36 Exhaust valve control adjustment 38 Handlebar adjustment 38 U bolt position adjustment 38 Adjustment of the handlebar position 39 Adjusting fork 39 Adjusting the rebound damper 39 Adjusting the spring preload 39 Shock absorber 40 Adjusting the rebound damper 40 Adjusting the hydraulic compression damper 40 Adjusting the spring preload 41 Static sag load test 41...

Page 34: ... home position of brake lever 2 can be adjusted by means of screw 1 REAR BRAKE The home position of brake pedal 3 can be altered by turning adjusting screw 5 af ter loosening the counternut located under dust cap 4 Loosen the counternut and turn the adjusting screw until the desired height is obtained Retighten the counternut after completing the operation 1 2 KEY TO SYMBOLS Tightening torque Thre...

Page 35: ...USTING THE IDLE SPEED Idling adjustment greatly affects the ap propriate start up and the accelerator response Idling is adjusted through adjustment screw 1 and air adjustment screw 2 Adjustment screw 1 adjusts the basis position of the gas valve Turn the screw clockwise to increase the rotation conditions and coun terclockwise to diminish it The air adjust ment screw 2 adjusts the quantity of whi...

Page 36: ...ng the adjustment above idling is to be reduced and taken back to the normal level and then execute the above procedure If no satisfactory results are obtained after the procedure this may be due to an incorrect slow running jet If the air adjustment screw has been thoroughly tightened but the rpm have not varied a lower size slow running jet is to be used Execute the adjustment procedure again af...

Page 37: ...8 155 152 150 148 145 SPL N1EJ N1EJ N1EJ N1EK N1EK N1EK POS 2 2 2 1 1 1 VLV 7 5 7 5 7 5 7 5 7 5 7 5 1500 m 5000 ft 751 m 2501 ft AVA 1 5 1 5 1 5 2 2 2 5 Gm 38 38 35 35 35 35 GM 160 158 155 152 150 148 SPL N1EI N1EJ N1EJ N1EJ N1EK N1EK POS 2 2 2 2 1 1 VLV 7 5 7 5 7 5 7 5 7 5 7 5 750 m 2500 ft 301 m 1001 ft AVA 1 5 1 5 1 5 1 5 2 2 Gm 40 38 38 35 35 35 GM 162 160 158 155 152 150 SPL N1EI N1EI N1EJ N1...

Page 38: ...ition the U bolt according to require ments At the end refit the screws 5 after the ap plication of thread lock fluid and tighten to the torque indicated 1 2 2 3 4 3 4 40Nm 5 1 EXHAUST VALVE CONTROL ADJUSTMENT ATTENTION The vehicle is provided with an exhaust valve whose fine tuning is performed during the final try out of the engine The position of adjustment valve 1 must not be modified for any ...

Page 39: ...RK ADJUSTING THE REBOUND DAMPER The hydraulic rebound damper determines the behaviour of the telescopic fork during extension and can be adjusted by means of screw A Turning the screw clockwise in creases the action of the rebound damper turning it anticlockwise decreases the ac tion of the rebound damper For standard calibration refer to page 16 ADJUSTING THE SPRING PRELOAD Spring preload is adju...

Page 40: ...the table on the side For standard setting refer to page 11 A Increase braking effect Decrease braking effect ADJUSTING THE HYDRAULIC COMPRESSION DAMPER Turn knob A to adjust the hydraulic com pression damper For adjustment refer to the table on the side For standard setting refer to page 11 A Increase braking effect Decrease braking effect ...

Page 41: ...tic sag of the shock absor ber proceed as follows Place the motorcycle on the work stand Measure the vertical distance between the rear wheel axle and a reference point on the rear fairings Write down the dimension H1 Remove the work stand Keep the motorcycle in vertical position and measure again the distance between the wheel axle and the reference point previously established Write down the dim...

Page 42: ...42 GB ...

Page 43: ...e disc thickness control 54 Rear brake 55 Check the level of the rear brake fluid 55 Restoring the level of the rear brake fluid 55 Bleeding the rear brake 56 Rear brake lining control 57 Brake disc thickness control 57 Clutch control 58 Check the level 58 Bleeding 59 Check and adjusting of steering play 60 Front wheel 61 Tightening 61 Fork 62 Rear suspension leverage 62 Tyres 63 Chain 63 Check an...

Page 44: ... restore the oil level through plug 2 Use the oil indicated on page 16 in the Recommended lubricants and liquids table REPLACEMENT Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Remove the engine casing by loosening the screws shown in the figure Place a container under the engine WARNING Hot oil can cause severe burns 1 2 KEY TO SYMBOLS Tigh...

Page 45: ...ube In the case in which the liquid is not visible remove the vent screw 2 and proceed topping up At the end of operation refit the filler cap and the vent screw Use the oil indicated on page 16in the Recommended lubricants and liquids table WARNING Never unscrew the filler cap of the radiator when the engine is hot Danger of burning 1 2 2 1 15Nm 1 Unscrew filler plug 1 and drain plug 2 Drain all ...

Page 46: ...ater and seek medical advice with skin Immediately clean contaminat ed areas with soap and water Change clothing that is contaminated with cool ant If coolant is swallowed contact a doctor immediately REPLACEMENT Keep the vehicle in vertical position relative to the ground Replacement of the coolant must take place when the engine is cold Unscrew cap 1 Place a container under screw 2 Unscrew the s...

Page 47: ...ger of burning WARNING Dispose of used liquid in compliance with the regulations in force WARNING Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren Avoid any direct contact of the cool ant with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water and seek medical advice with skin Immediately clean contaminat ed ...

Page 48: ...or of the filter box WARNING Do not clean the filter with gasoline or petrol AIR FILTER Check after every ride REMOVING AND INSTALLING AIR FILTER To access the filter is necessary Remove the saddle page 76 Pull the cover air filter page 77 Release filter fastener 1 Pull out air filter 2 WARNING After every intervention check that nothing has been left inside the filter box Reassemble by performing...

Page 49: ...carburation light brown appropriate carburation white thin carburation Check as well that there are no cracks in the insulation or corroded electrodes If so replace immediately Lubricate the spark plug thread and then when the engine is cold screw in the spark plug by hand to its abutting end Finally tighten the spark plug with the spanner NOTE It is recommended to always use the spark plugs liste...

Page 50: ...u rettor so that you can collect the running out fuel Open the drain screw 2 to drain the fuel Close the drain screw Apply the chain protection and tighten the screws at 10Nm WARNING Follow action on a cold engine WARNING Fire hazard Fuel is highly flam mable Always stop the engine when refuelling and keep open flames and lighted cigarettes away Refuel in an open well ventilated area Immediately c...

Page 51: ...nmental pollution hazard The fuel must not contaminate the ground water the ground or the sewage system CHECKING THE FLOAT LEVEL Remove the carburettor from the vehicle after following the procedure for emptying the carburettor bowl page 69 Remove the float chamber Keep the carburettor on a 60 approx inclined so that float leans on the needle valve without pressing it In this position the float ed...

Page 52: ...he liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The clutch fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with pl...

Page 53: ...ocedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant...

Page 54: ...Perform the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs of damage veins or deformations are present proceed with replacement Verify disc thickness The minimum thick ness is engraved on the disc Once the limit is in proximity or has been reached proce...

Page 55: ...ended lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water and seek medical advice with sk...

Page 56: ...re continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table 1 2 WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant ...

Page 57: ... the check according to the times shown in the table on page 71 To replace contact authorised Betamotor customer service BRAKE DISC THICKNESS CONTROL Periodically verify disc condition In case signs of damage veins or deformations are present proceed with replacement Verify disc thickness The minimum thick ness is engraved on the disc Once the limit is in proximity or has been reached proceed with...

Page 58: ...ated on page 16 in the Recommended lubricants and liquids table WARNING The clutch fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of children WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water an...

Page 59: ...ocedure continuously top up the pump tank to replace the liquid that is out flowing Remove the tube Replace the rubber cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table 2 1 WARNING The clutch fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep coolant out of reach of children W...

Page 60: ...heck the play in the steering sleeve by moving the fork back and forth as shown in the figure Whenever you feel play adjust as described below Loosen the screws 1 Loosen the screw 2 Reduce the play by turning nut 3 Tighten the screws to the prescribed torque values 2 3 17Nm 1 1 20Nm ...

Page 61: ...4 CHECKS AND MAINTENANCE 61 GB FRONT WHEEL TIGHTENING Following removal of the wheel Compress and release the fork 3 4 times Tighten the wheel bolt and the screws of the foot leg 20Nm 50Nm ...

Page 62: ...ing the torque wrench to the stability torque with repeated tightening until stability torque has been achieved 17Nm 12Nm REAR SUSPENSION LEVERAGE In order to guarantee optimal operation and duration over time of the progressive leverage of the rear suspension it is rec ommended to periodically check correct tightness of nuts and bolts Verify that suspension nuts and bolts are at the indicated tor...

Page 63: ...esign Always measure the inflating pressures when the tyres are cold Keep the tyre pressures within the prescribed range CHAIN Checking the drive chain periodically to ensure longer chain life Always keep it lubricated and clean of deposited dirt Take special care in preventing the lubricant from coming into contact with the rear tyre or brake disc otherwise the tyre grip and the action of the bra...

Page 64: ...measurement is taken at different points along the chain When fitting a new chain be sure to re place the chainring and sprocket as well New chains wear more quickly if fitted on old and worn sprockets After replacing the chain adjust its tension as described on page 63 10 15 Kg OK 272 18 steps Loosen counternuts A on either side of the fork Turn adjusting screws B on either side until the desired...

Page 65: ... release connector push on the spring 3 and remove the lamp holder and replace the light bulb with a new one Be careful not to touch the bulb so as not to compromise its efficiency To refit follow the procedure above but in reverse order Fasten the lamp holder front cowl to the supporting pins and fix it with the two elastics 1 2 3 TAIL LIGHT Keep the tail light glass clean at all times see page 6...

Page 66: ...en negative connector black from negative pole Reattach the rubber band WARNING Exercise extreme caution if for any reason the electrolyte sulphuric acid should come out of the battery The electrolyte can cause serious burns In case of contact with the skin rinse abundantly with water Should the electrolyte come into contact with the eyes rinse with water for at least 15 minutes and immediately se...

Page 67: ...tivation check that the voltage is greater than 12 6 V If it is lower it is advisable to recharge the battery Based on the type of charger available charge the battery using either of the fol lowing procedures Constant voltage 14 4 15 V Charge the battery for about 12 hours Check the voltage 10 12 hours after the end of recharge as described above Constant current Charge battery at 0 5 0 8 A until...

Page 68: ...In the case of blown fuse the vehicle will not start stop Three spare fuses comes with the kit ac companying the vehicle A blown fuse should only be replaced with another of the same type Should the new fuse also burn out when fitted immediately contact a specialized BETAMOTOR dealer ...

Page 69: ...cover and the throttle body WASHING MODE Use water jet to soften the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rinse well with water and dry with air and cloth or suede leather Detergents pollute water Always wash the vehicle in areas equipped for collection and purification of the washing liquids AFTER WASHING P...

Page 70: ...s by approximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with a film of oil or spray silicone Remove the battery and keep it in a dry place Charge the battery every 15 days Protect the vehicle with a dust cover AFTER PROLONGED INACTIVITY Reinstall the battery Restore the tyre inflating pressures Check the tight...

Page 71: ...utch disks C C S C C S Clutch springs length C C S C C S Clutch bell hub C C C C C C Gearbox bearing drive shaft side S S Cylinder C C C Piston and segments S S S Connecting rod S S Drive shaft bearings S S Surface appearance of the gearbox C C Water pump oil seal S S Exhaust valve C P C P Reed valve C C C Carburetor Tightness C C C C C C C Idling setting C C C C C C C Fuel pipe C C C C C C C Brea...

Page 72: ...ours Coupon 3 90 hours Coupon 4 120 hours Coupon 5 150 hours Coupon 6 180 hours Brakes Liquid level pads thickness C C C C C C C Disc thickness C C C C C C C Pipe tightness C C C C C C C Idle travel levers and drives sliding C C C C C C C Cycling Shock absorber and telescopic fork C C C C C C C Fork cover P P P P P P P Bearings of stearing C C C C C C C Bolts T T T T T T T Wheels Wheel spokes and ...

Page 73: ...axle Tightening torque Nm Threadlock Wheel pin 130 Rear shock absorber frame 70 Rear shock absorber rocker arm 70 Connecting rod frame 90 Connecting rod rocker arm 90 Rocker arm swinging arm 90 Engine Tightening torque Nm Threadlock Gearbox oil drain plug 15 Engine Frame Tightening torque Nm Note Pins motor frame 45 Brackets to attach the head frame front fixing 35 M Brackets to attach the head fr...

Page 74: ...74 GB ...

Page 75: ...5 REPLACEMENTS 75 GB CHAPTER 5 REPLACEMENTS CONTENTS Removal and refitting of the saddle 76 Removing and installing air filter cover panel 77 ...

Page 76: ...DLE Press button 1 Remove the saddle towards the rear of the motorcycle To re assemble insert the cavity 1 of the saddle in slot 2 Press the saddle down in the middle and at the same time push it forwards until the bayonet joint engages in its seat 1 1 2 ...

Page 77: ...nt 3 is firmly inserted into the button lock REMOVING AND INSTALLING AIR FILTER COVER PANEL Remove the saddle page 76 Grab the side panel in the front side and pull out To refit insert the tabs 1 into their slots Slide the side panel toward the vehicle 3 1 ...

Page 78: ...78 GB ...

Page 79: ...6 TROUBLESHOOTING 79 GB CHAPTER 6 TROUBLESHOOTING CONTENTS Troubleshooting 80 Alphabetical index 81 ...

Page 80: ...with mixture at 1 6 Contact authorised BETAMOTOR customer service Engine misfires Spark gap wrongly adjusted Restore the spark gap Spark plug dirty Clean or replace the spark plug The engine does not hold idling Idling air jet clogged Contact authorised BETAMOTOR customer service Adjustment screws poorly adjusted Adjust Faulty spark plug Replace the spark plug Faulty ignition system Check the coil...

Page 81: ... Checks before and after use 29 Cleaning the vehicle 69 Clutch 34 Clutch control 58 Digital rpm indicator operating instructions 23 Electrical system 14 Engine oil 44 Engine shut down 31 Exhaust valve control adjustment 38 Familiarizing with the vehicle 9 Fork 62 Front brake 52 Front wheel 61 Fuses 68 Handlebar adjustment 38 Headlight 65 Key to symbols 34 Key to symbols 44 Liquid coolant 45 Main p...

Page 82: ...emoval and refitting of the saddle 76 Removing and installing air filter cover panel 77 Replacing the headlight bulbs 65 Riding safety 6 Running in 29 Scheduled maintenance vehicle 71 Shock absorber 40 Spark plug 49 Specifications 10 Starting the engine 31 Symbols 5 Tail light 65 Tightening torque overview 73 Tools kit 8 Troubleshooting 80 Tyres 63 Vehicle identification data 8 ...

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Beta X-Trainer 300 2T, User Manual

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