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Beta REV 3 Instruction Manual Download Page 24

58

MAINTENANCE AND CHECKS

GB

3

FRONT BRAKE

FRONT BRAKE

FRONT BRAKE

FRONT BRAKE

FRONT BRAKE

Check

Check

Check

Check

Check

To check the front brake for wear, simply

observe the caliper from the front, where

it is possible to see the ends of the two

pads. These pads should have at Ieast a

2 mm Iayer of Iining. If this layer is thinner

than 2 mm, replace the pads immediately.

Note:

Note:

Note:

Note:

Note:

Observe the times given on the chart on

pag. 62 when performing the check.

Replacement

Replacement

Replacement

Replacement

Replacement

To replace the pads, proceed as follows:

•

Disassemble the disk cover and the

caliper by unscrewing the two screws A

AA

AA

and releasing the screw BBBBB

•

Slide the split pin C

C

C

C

C

•

Unscrew the screw BBBBB

•

Remove the pads D 

D 

D 

D 

D and replace them

•

To reassemble, proceed in the reverse

order.

Note:

Note:

Note:

Note:

Note:

To avoid braking problems, pay particular

attention to the correct reassembly of the

split pins.

If the brake disk is removed, apply

If the brake disk is removed, apply

If the brake disk is removed, apply

If the brake disk is removed, apply

If the brake disk is removed, apply

Loctite to the screws when

Loctite to the screws when

Loctite to the screws when

Loctite to the screws when

Loctite to the screws when

reassembling.

reassembling.

reassembling.

reassembling.

reassembling.

Summary of Contents for REV 3

Page 1: ...N MANU INSTRUCTION MANU INSTRUCTION MANU INSTRUCTION MANU INSTRUCTION MANUAL AL AL AL AL MANU MANU MANU MANU MANUAL DE ISTRUCCIONES AL DE ISTRUCCIONES AL DE ISTRUCCIONES AL DE ISTRUCCIONES AL DE ISTRUCCIONES MANUEL D MANUEL D MANUEL D MANUEL D MANUEL D INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS ...

Page 2: ... per poter fornire le normali prestazioni di garanzia garanzia garanzia garanzia garanzia 3 il trattamento dei dati da L 3 il trattamento dei dati da L 3 il trattamento dei dati da L 3 il trattamento dei dati da L 3 il trattamento dei dati da Lei forniti sarà improntato ai principi di corret ei forniti sarà improntato ai principi di corret ei forniti sarà improntato ai principi di corret ei fornit...

Page 3: ...good biking This manual wiIl give you the information you need to use your motorcycle correctly and to keep it in excellent condition BETAMOTOR S p A reserves the right to change the data and features described in this manual and to modify its products at any time ...

Page 4: ... TTENTION TTENTION TTENTION TTENTION After the first training hour check all the tightenings and in a particular manner Footboard supports Front and rear brake disks Wheel rims Shock absorber bolt Engine bolts and nuts Crown ...

Page 5: ... oil 50 Brake pump oil 51 Clutch pump oil 53 Fork oil 54 Air filter 56 Spark plug 57 Front brake 58 Rear brake 59 Liquid coolant 60 Silencer 60 Carburetor 61 Valve petals 61 Checks after cleaning 62 Maintenance schedule 62 SECTION 4 ADJUSTEMENTS SECTION 4 ADJUSTEMENTS SECTION 4 ADJUSTEMENTS SECTION 4 ADJUSTEMENTS SECTION 4 ADJUSTEMENTS Adjustement of brake 64 Adjustement of clutch 64 Adjustement o...

Page 6: ...40 ...

Page 7: ...41 GENERAL INFORMATION GB 1 SECTION 1 INDEX INDEX INDEX INDEX INDEX Main parts Vehicle identification data Instrument panel and controls Technical data Electrical diagram ...

Page 8: ...dentification Motor identification Motor identification Motor identification Motor identification Motor identification data B B B B B are stamped as indicated in the picture INSTRUMENT P INSTRUMENT P INSTRUMENT P INSTRUMENT P INSTRUMENT PANEL AND ANEL AND ANEL AND ANEL AND ANEL AND CONTROLS CONTROLS CONTROLS CONTROLS CONTROLS 1 1 1 1 1 Clutch lever 2 2 2 2 2 Front brake lever 3 3 3 3 3 Throttle gr...

Page 9: ...on ront suspension hydraulic fork with 38 mm φ rods adjustable in extension and loading of springs Oil content in shafts right 370cc left 350cc Rear suspension Rear suspension Rear suspension Rear suspension Rear suspension single element hydraulic shock absorber with progressive system adjustable in extension and loading of spring F F F F Front and rear brake ront and rear brake ront and rear bra...

Page 10: ...44 GENERAL INFORMATION GB 1 ELECTRICAL DIA ELECTRICAL DIA ELECTRICAL DIA ELECTRICAL DIA ELECTRICAL DIAGRAM GRAM GRAM GRAM GRAM ...

Page 11: ...45 GB 2 OPERATION AND USE SECTION 2 INDEX INDEX INDEX INDEX INDEX Check and maintenance before and after off road use Fueling Recommended lubrificants and liquids Breaking in Start up ...

Page 12: ...s and nuts CHAIN check tension 20 mm play and grease if necessary AIR FILTER clean filter and wet with suitable oil for filters LEVERAGE grease and check nuts and bolts Note Note Note Note Note Check that you have the vehicle identification documents On cold days warm up the motor by running it at minimum for a few minutes before starting off Wash the vehicle carefully after every off road use FUE...

Page 13: ... A B L I O H C T U L C D N A E K A R B 4 T O D D I U L F E K A R B L H A D R A B 1 0 G N I C A R J O U S T I M E D I L I O K R O F r o 5 E A S 0 1 C M Y A R L E B S D O R D N A S T N I O J R O F E S A E R G E S A E R G D R A O B T U O L H A D R A B T N A L O O C D I U Q I L T N E N A M R E P L H A D R A B BREAKING IN BREAKING IN BREAKING IN BREAKING IN BREAKING IN Breaking in takes approximately 1...

Page 14: ...neutral Depress the kick starter with a sharp movement of the foot and slightly turn the gas control Always close the fuel tank valve when the engine is off Note Note Note Note Note When the engine is cold use choke A A A A A Pull the lever wait a few seconds and then return the lever to its starting position OFF OFF OFF OFF OFF ON ON ON ON ON RES RES RES RES RES ...

Page 15: ...KS SECTION 3 INDEX INDEX INDEX INDEX INDEX Gearbox oil Brake pump oil Clutch pump all Fork oil Air filter Spark plug Front brake Rear brake Cooling liquid Silencer Carburetor Valve petals Checks after cleaning Maintenance schedule ...

Page 16: ...ough cap B B B B B Oil change Oil change Oil change Oil change Oil change The engine must be hot when changing oil Place a container under the engine Unscrew the filler cap and oiI dram plug C C C C C Empty the crankcase completely Close drain plug C C C C C Put in the right oil quantity table on page 43 Close the filler cap Note Note Note Note Note Change the gearbox oil after the first 5 hours o...

Page 17: ...ding oil W W W W Warning arning arning arning arning lf the lever feels soft there may be an air bubble in the circuit Apply to your dealer immediately Note Note Note Note Note For oil changes follow the instructions given on the chart on pag 62 using the Iubricants recommended on pag 47 Rear brake Rear brake Rear brake Rear brake Rear brake To check the oil level remove the rear cover by unscrewi...

Page 18: ...ove the tube Replace the rubber cap Note Note Note Note Note Handle the hydraulic oiI very carefully It is corrosive and will irreparably dam age painted or plastic parts of the mo torcycle upon contact Bleeding of rear brake Bleeding of rear brake Bleeding of rear brake Bleeding of rear brake Bleeding of rear brake To bleed air from the rear brake circuit proceed as follows Remove the rubber cap ...

Page 19: ...f clutch Bleeding of clutch Bleeding of clutch Bleeding of clutch Bleeding of clutch To bleed air from the clutch circuit pro ceed as follows Remove the rubber cap C C C C C from valve D D D D D Open the oiI sump cap Insert one end of a tube trasparent into valve D D D D D and the other end into a con tainer Pump with the lever 2 3 times an remain with the pressed lever Unscrew the valve until obt...

Page 20: ...g 6 Unscrew the fixing screw of the cartridge positioned under the slider and extract the cartridge 7 Empty the fork leg and the cartridge the drain all the inside oil 8 Fit again the cartridge on the slider tightening the fixing screw then refill oil OJ01 in the cartridge up to the level indicated in the figure with fork in the fully compressed position 9 Fit again the plug on the rod tighten the...

Page 21: ... the spring and totally empty the oil 6 Reset the spring and fill with oil OJ01 up to the level indicated in figure Note Note Note Note Note For all changes follow the instructions given on the chart on pag 62 using the Iubricants recommended on pag 47 Check regularly and clean thoroughly removing any dirt on dust cover and also check the rubber seal to ensure a good seal 120 mm Oil level Note Not...

Page 22: ...assemble previously the filter capping on filter Note Note Note Note Note If the filter is very dirty wash it first with gasoline and then with water and shampoo lf the filter is damaged replace it immediately W W W W Warning arning arning arning arning After every intervention check that nothing has been left inside the filter box Clean the filter every time the Clean the filter every time the Cl...

Page 23: ...trode Check as weII that there are no cracks in the insulation or corroded electrodes If so replace immediately Observe the chart on page 62 when performing the check Observe the chart on page 62 when performing the check Observe the chart on page 62 when performing the check Observe the chart on page 62 when performing the check Observe the chart on page 62 when performing the check When replacin...

Page 24: ...ollows Disassemble the disk cover and the caliper by unscrewing the two screws A A A A A and releasing the screw B B B B B Slide the split pin C C C C C Unscrew the screw B B B B B Remove the pads D D D D D and replace them To reassemble proceed in the reverse order Note Note Note Note Note To avoid braking problems pay particular attention to the correct reassembly of the split pins If the brake ...

Page 25: ...nt Replacement Replacement Replacement To replace the pads proceed as follows Unscrew the screw A Make to slip the pads towards the sock posterior see arrow favoring the spill age of the pads Remove the pads and replace them To reassemble proceed in the reverse order Apply frenafiletti medio to the screw A If the brake disk is removed apply If the brake disk is removed apply If the brake disk is r...

Page 26: ...city is indicated in the table on pag 43 Use the liquids recommended on the table on pag 47 WARNING WARNING WARNING WARNING WARNING To avoid burns never unscrew the radiator filer cap when the engine Is hot SILENCER SILENCER SILENCER SILENCER SILENCER If an increase in exhaust noise is noted check the silencer Proceed as follows Unscrew the two screws B B B B B Remove end piece C C C C C Extract t...

Page 27: ...o check that there is not of the dirty Otherwise it will be necessary to open the tank and to carefully clean the jets V V V V VAL AL AL AL ALVE PET VE PET VE PET VE PET VE PETALS ALS ALS ALS ALS We recommend to check the valve petals as follows after every 40 hours of use Check that flaps A A A A A show no signs of breakage Check that flaps A A A A A close perfectly on valve body B B B B B ...

Page 28: ... the flywheel cover to eliminate any water that may have entered If ignition is disassembled and reassembled check the position of the stator marked by an indicator on the plate and by a corresponding marker on a halt casing fastening support For carburetor tank proceed as described on pag 61 to eliminate any water that may have entered Grease the chain MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE MA...

Page 29: ... INDEX Adjustment of brakes Adjustment of clutch Adjustment of idling speed Adjustment of gas clearance Check and adjustment of steering gear Tightening the chain Adjustment of front suspension Positioning of handlebar Adjustment of rear shock absorber 4 ...

Page 30: ...imum of clearance is reccommended ADJUSTMENT OF CL ADJUSTMENT OF CL ADJUSTMENT OF CL ADJUSTMENT OF CL ADJUSTMENT OF CLUT UT UT UT UTCH CH CH CH CH Generally the only operation that is performed on the clutch is adjustment of the position of lever E E E E E To do this use register D D D D D Note Note Note Note Note The device you push clutch must have a play of between 0 4 mm and 0 6 mm Therefore p...

Page 31: ...ing 3 mm measured from the edge of the handle you should adjust it by means of cable gas register CHECK AND ADJUSTMENT OF CHECK AND ADJUSTMENT OF CHECK AND ADJUSTMENT OF CHECK AND ADJUSTMENT OF CHECK AND ADJUSTMENT OF STEERING GEAR STEERING GEAR STEERING GEAR STEERING GEAR STEERING GEAR Periodically check the play in the steering sleeve by moving the fork back and forth as shown in the figure When...

Page 32: ... the drive chain periodically to ensure longer chain life Always keep it Iubricated and clean of deposited dirt If play exceeds 20 mm tighten the chain as follows Loosen nut A A A A A Adjust lever B B B B B Adjust the same lever on the opposite side bringing it to the same position Check wheel alignment Tighten and block nut A A A A A ...

Page 33: ...r weight According to the riders weight use the following settings T H G I E W R E D I R T H G I E W R E D I R T H G I E W R E D I R T H G I E W R E D I R T H G I E W R E D I R g k G N I R P S G N I R P S G N I R P S G N I R P S G N I R P S D A O L E R P 0 8 t h g i e w s n r u t 0 1 m m 8 0 1 0 8 t h g i e w 5 7 s n r u t 5 m m 0 1 1 0 7 t h g i e w 0 m m 2 1 1 In the event of any malfunction con...

Page 34: ...ing closed compression regulation A A A A A Cleaning periodically the rebound rubber as follow lower remove rebound rubber using a little screwdriver and blow with compressed air in the spring spacer milling Always check the top and bottom bolts are tight In the event of any malfunction In the event of any malfunction In the event of any malfunction In the event of any malfunction In the event of ...

Page 35: ...69 WHAT TO DO IN AN EMERGENCY GB 5 SECTION 5 INDEX INDEX INDEX INDEX INDEX Troubleshooting ...

Page 36: ...o t s i P s k c o n k n o t s i P s k c o n k n o t s i P s k c o n k n o t s i P y l r a e o o t n o i t i n g I s e s a h p k c e h C e d i s n i s t i s o p e d n o b r a C g u l p k r a p s n o r o r e d n i l y c d e z i r o h t u A r u o f o e n o t l u s n o C s r e l a e D y l l a i t r a p r e c n e l i S d e t c u r t s b o d e z i r o h t u A r u o f o e n o t l u s n o C s r e l a e D ...

Page 37: ...eaning 62 Checks and maintenance before and after off road use 46 Electical diagram 44 Front suspension 67 Fueling 46 Instrument panel and controls 42 Liquid coolant 60 Lubricants and liquids 47 Main parts 42 Maintenance schedule 62 Oil gearbox check and change 50 Oil brake pump 51 Oil clutch pump 53 Oil fork right shaft 54 Oil fork left shaft 55 Rear shock absorber 68 Silencer 60 Spark plug 57 St...

Page 38: ...72 GB NOTES ...

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