Beta Max SCAFF-TRAC 6-11 Operator'S Manual Download Page 20

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BETA MAX PORTABLE HOIST SYSTEMS

HOIST OPERATION

Electrical power for the hoist must be the correct voltage (see nameplate data). The power source
and connecting cords must be of sufficient capacity to carry the current requirements of the hoist.
A minimum of 20 amp. service is required for all units. Electrical extension cable plug ends should
be “twist lock” type. Connectors must be straight, undamaged, and clean and should incorporate
suitable ground connections. #10 or #8 guage electrical cable should be used for extensions, #6 is
suggested for excessive lengths. Consult your dealer or the Beta Max factory.

CONTINUOUS OPERATION OF A MOTOR WITH BORDER LINE OR POOR VOLTAGE

DUE TO THE POWER SOURCE OR POWER CONNECTIONS CAN DAMAGE YOUR BETA

MAX HOIST MOTOR!

On remote control machines, the remote control cable consists of a basic 6 ft. electrical cable and
pendant with the push buttons at one end and quick disconnect plug at the other. Electrical cable
extensions of 25 ft. and 85 ft. can be added to operate the hoist from remote locations. When
using the longer remote control extensions securely attach the cable to firm anchor points to
prevent strain on the connectors or the electrical cable. Intermediate connections should use strain
relief provisions provided to prevent strain on the connectors.

Press the DOWN button to lower the cable and load. The load will be powered down and does not
free fall. Press the UP button to raise the load. Releasing either button will cut power to the motor
and automatically apply the brake. Always control the load motion with the control buttons. DO
NOT run the load into the ground and DO NOT use the UP-Limit switch to stop upward motion.

The wire rope will stretch and tighten when a load is first “snatched”. The tightening of the rope will
cause the load to rotate slightly in one direction. The non-rotational qualities of the rope will stop
this rotation and the rope and load will seek a “balanced” state. The load may also rotate due to air
movement or the bulk and nature of the payload. A tag line may be attached to the load to steady
it but should not be used to pull the load out at an angle away from the hoist.

WIRE ROPE RIGGING

Some hoists are shipped with the components for rigging either for single rope or double rope
lifting. Double rope rigging requires an 8” sheave and pulley, another hook and a shackle. The
hoists’ wire rope is terminated with a weight (headache ball) and thimble.

SINGLE ROPE RIGGING

for single part rigging it is only necessary to attach the small hook to the end of the cable using the
shackle. This allows the maximum lifting height and speed for the hoist. (See table pg. 23 for
maximums).

DOUBLE ROPE RIGGING

For two parts rigging, secure the wire rope to the side of the hoist with the shackle. Unscrew the
center bolt of the 8” pulley / hook and remove the wheel. Insert the cable (as shown on the dia-
gram pg. 21). Re-secure the pulley wheel and central bolt. Be sure to secure the bolt with the
safety clip provided. This bolt MUST be secured with a safety pin. Double rigging will limit the lifting
height and speed to 1/2 load capacity for your hoist. Be certain your mounting is rated for the
increased weight that double rope rigging will allow.

Summary of Contents for SCAFF-TRAC 6-11

Page 1: ...HOIST MOUNTING SYSTEM 9 MAC TRAC ASSEMBLY AND MOUNTING 11 TRESTLE MONORAIL 12 TRESTLE MONORAIL ASSEMBLY 14 TRESTLE MONORAIL ANCHORING METHODS 15 MOUNTING THE HOIST ON A MONORAIL TRAC SYSTEM 16 VERTIC...

Page 2: ...usage within the above described time Any defect in this equipment must immediately be brought to the attention of the distributor from whom the unit was purchased The distributor will make arrangemen...

Page 3: ...stops the hoisting operation when the load has reached the upper limit of travel Different models of the hoist have different weight capacities cable lengths and minor differences in control configura...

Page 4: ...iring to that job site and the length and type of extension power cable HOSE SIZE being used What about the FAUCET RESISTANCE If your faucet is rusted corroded or small or if the faucet is a long dist...

Page 5: ...ge over 110 volt units because they allow for the use of longer extension cords less resistance 220 volts also require less AMPERAGE to run and therefore are able to run cooler and longer than 110 vol...

Page 6: ...nd 2 mounting pins Extensions are butted up to the inboard end of the basic section and fitted into guide pins see diagram pg 7 Additional extension sections can be added as needed The mounting saddle...

Page 7: ...tion is designed for use on any 6 ft walk thru scaffolding frames The X brace spacing between frames must be set at 7 ft A full width deck must be installed at the location of the hoist to provide ade...

Page 8: ...mounting to various manufacturers scaffold frames These holes allow for minimum top to bottom ledger distance of 5 8 an intermediate distance of 6 and maximum distance of 6 1 4 INSTALLATION OF THE SCA...

Page 9: ...1 5 8 tube frame scaffolding The system is set for 7 ft X bracing and the track cantilevers 2 ft out over the X brace side of your scaffolding tower By removing the X brace at the level work is perfor...

Page 10: ...pt the roller wheels of the the Scorpio hoist model The Trac is slotted at the open end to make it easy to load the hoist Mounting stud bolts on the Trac fit into one of three 3 optional mounting loca...

Page 11: ...l safety requirements to be sure Scaffolding frames must be in good condition and free of dents bends heavy corrosion cuts modifications or any other damage All X braces must be in place and secured b...

Page 12: ...n Clamps Most suitable for permanent applications The clamps attach to the inboard legs of the trestle and allow the system to be anchored by chains or wire rope Ballasting A counterbalance system emp...

Page 13: ...BETA MAX PORTABLE HOIST SYSTEMS 13...

Page 14: ...ht A using bolts F Tighten loosely 2 Connect braces D in center towards each other using bolt E Tighten loosely This is tempo rary The uprights A should be approx 7 ft apart 3 attach Trac B to upright...

Page 15: ...amps are adequate to attach to the trestle arch legs A heavy chain or equivalent should be used to connect the floor tie down clamps to the anchor bolts 3 Ballasting Two rigid metal containers each wi...

Page 16: ...il Trac the inboard end of the Monorail Trac will have a lifting tendancy and must be properly counterbalanced or secured in place A load sus pended at the outboard end of the Monorail Trac will exert...

Page 17: ...he system with the adjustment screw to lock the vertical post between the two surfaces Make sure the post is vertical to the floor Attach the tubular mounting clamps as high as possible on the window...

Page 18: ...pening with side flanges on the OUTSIDE and toggles on the inside The larger diameter tube should be on top 3 Rotate the adjustment screw until the top and bottom plates are firmly against the window...

Page 19: ...BETA MAX PORTABLE HOIST SYSTEMS 19...

Page 20: ...ically apply the brake Always control the load motion with the control buttons DO NOT run the load into the ground and DO NOT use the UP Limit switch to stop upward motion The wire rope will stretch a...

Page 21: ...ed CATALOG strength of a wire rope applies ONLY to a NEW UNUSED rope 4 The Nominal strength of a wire rope SHOULD BE CONSIDERED the straight line pull which will ACTUALLY BREAK a new UNUSED rope The n...

Page 22: ...of PERMANENT RECORDS SIGNED BY A QUALIFIED PERSON are REQUIRED BY OSHA FOR ALMOST EVERY WIRE ROPE INSTALLA TION The purpose of inspection is to determine whether or not a wire rope or wire rope sling...

Page 23: ...ful service life of a wire rope Contact with electrical wires and the resulting arcing will damage a wire rope WIRE ROPE SPECIFICATIONS Beta Max hoist come equipped with 19 x 7 rotation resistant wire...

Page 24: ...rope diameter and length for your hoist model see rope size specification table pg 23 New wire rope must be terminated with a press fitting on the drum end of the rope see specifications for terminat...

Page 25: ...evice other than press fitting such as a wire rope clip follow the manufactures specifications or the following method 1 Turn back the specified length of rope from the thimble Apply the first clip on...

Page 26: ...e bent sharply pinched tied in a knot or otherwise damaged GEAR BOX The gear reduction assembly is maintenance free and permanently lubricated It should be in spected monthly for leaks or damage and s...

Page 27: ...persons to stand under a loaded hoist DO NOT Exceed recommended duty cycle of the hoist DO NOT Exceed fuse rating recommended by the National Electric Code DO NOT Change the wiring leads of the limit...

Page 28: ...erly wound on drums Hooks and clasps not deformed cracked or pulling apart Hook spring catch installed and not bent Wire rope is terminated properly ELECTRICAL SOURCE AND CABLES Voltage from source mu...

Page 29: ...and work on 24 volt circuitry with remote control and 110 or 220 volts on standard units On remote control models a 24 volt output transformer is connected to the primary power when the unit is plugg...

Page 30: ...justment ring 12 counter clockwise and then tightening 3 ea screw 14 pulling the bearing 9 and the inner air gap adjustment ring 8 back the tension is increased When adjusting the air gap the rotor 1...

Page 31: ...turn 12 counter clockwise about 1 turn tighten 3 screw 14 equally in small incre ments while watching to see if the outer rod of bearing 9 begins to come in contact with the inner side of air gap adju...

Page 32: ...32 BETA MAX PORTABLE HOIST SYSTEMS CONICAL BRAKE PARTS LIST...

Page 33: ...BETA MAX PORTABLE HOIST SYSTEMS 33 TRANSMISSION DRUM ASSEMBLY...

Page 34: ...34 BETA MAX PORTABLE HOIST SYSTEMS MOTOR BRAKE ASSEMBLY...

Page 35: ...BETA MAX PORTABLE HOIST SYSTEMS 35...

Page 36: ...36 BETA MAX PORTABLE HOIST SYSTEMS TECHNICAL SPECIFICATIONS...

Page 37: ...BETA MAX PORTABLE HOIST SYSTEMS 37 TECHNICAL SPECIFICATIONS...

Page 38: ...38 BETA MAX PORTABLE HOIST SYSTEMS TROUBLE SHOOTING...

Page 39: ...BETA MAX PORTABLE HOIST SYSTEMS 39...

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