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Beta Marine BV1903, Operator'S Maintenance Manual, Page: 56 / 56

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Beta Marine BV1903 Operator'S Maintenance Manual Download Page 56

Beta Marine Limited

Davy Way, Waterwells, 

Quedgeley, Gloucester 

GL2 2AD,  U.K.

Tel:  01452 723492

Fax: 01452 883742

www.betamarine.co.uk

Technical Spares email: [email protected]

Technical Warranty email: [email protected]

Keel Cooled 10 to 90bhp

Beta Marine Generating Sets 
3.7 to 40kVA

Beta Marine Generating Sets 
30 to 900kVA

Sail Drives 13.5 to 50bhp

Heat Exchanger Cooled  10 to 90bhp

Ref:  1660

www

.mono

-studio.co.uk

Summary of Contents for BV1903

Page 1: ...ORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer birth defects and other reproductive harm Heat Exchanger Cooled Mid...

Page 2: ...and changing oil 7 Fuel system pumps filter fuel water separator 8 Cooling fresh water system 9 Sea water pump heat exchanger 10 Belt tensioning 11 Air filter 11 Electrical 12 Laying up winterising 12...

Page 3: ...do not guarantee the same results will be obtained elsewhere under different conditions ENGINE IDENTIFICATION NOTE In all communications with the distributor or Beta Marine the engine number type and...

Page 4: ...sure that exhaust lines are led overboard and that leakage in the vessel does not occur D Fuel i Fuel Lines Diesel engines are equipped with high pressure fuel injection pumps if leakages occur or if...

Page 5: ...PUT GEARBOX FLANGE FOR USE WITH RIGHT HAND PROP IN AHEAD on mechanical gearboxes Hydraulic gearboxes can be left or right handed Diesel fuel must conform to BS2869 1970 class A1 or A2 The fuel must be...

Page 6: ...es Do not run the starter for more than 20 seconds If the engine has not started after 20 seconds then disengage the starter and continue to hand prime for a further 30 seconds then repeat f If engine...

Page 7: ...sooner Change engine lubricating oil standard sump Change lubricating oil filter Check air cleaner element Check sea water pump impeller and change if worn Check wasting anode condition replace when n...

Page 8: ...g 1 To check the oil level draw out the dipstick wipe it clean re insert it and draw it out again Check to see that the oil level lies between the two notches 2 If the level is too low add new oil to...

Page 9: ...in the fuel can seriously damage the injection system If a fuel supply shutoff valve is fitted do not use a taper tap only use a ball valve tap The ball valve type are more reliable and less likely t...

Page 10: ...calorifier fitting notes under Section 3 h Run the engine on one third load for 15 minutes preferably with the boat tied up As the system warms up coolant may be expelled from the overflow pipe into t...

Page 11: ...shaft as shown See diagram 2i 3 Check impeller for cracks in the rubber excessive wear or lost vanes Replace with a new impeller as necessary Note If any pieces of rubber impeller are missing then the...

Page 12: ...ten link bolt Check that the depression of the belt at position shown is approximately 1 2 or 12 mm when pushed down firmly by thumb Tighten support bolts 5 Belt tension should be regularly checked es...

Page 13: ...For cold climates where the air or water temperatures can fall below 3 C the sea water circuit must be protected in addition to the fresh water system This is best achieved as follows i Close the inle...

Page 14: ...lugs and replace plugs if they are burnt out Stop solenoid stuck in off position Check solenoid is free to return to run position Problem Starter motor will not turn or turns over very slowly Possible...

Page 15: ...ession Get compression checked by your dealer or Kubota service agent He will advise action to be taken Check that the breather pipe is clear and not obstructed Remove and clean out Problem Black exha...

Page 16: ...m Water in lubricating oil keel cooled Possible Cause Solution Oil goes milky due to water Check installation has dry exhaust system been fitted correctly entering exhaust manifold and ensuring rain w...

Page 17: ...rpm as follows a With the boat tied up and out of gear run the engine up to 1500 rpm Hold a plastic bucket over the exhaust outlet for 10 seconds and measure the amount of water collected Multiply th...

Page 18: ...haft back to give at least 5mm clearance Type 12 16 Gearbox half coupling couplings only Problem Vibration Possible Cause Solution Poor alignment to shaft The alignment must be accurate even if a flex...

Page 19: ...ith keyswitch in run position engine off Red lamp for no starter battery charge should function Red lamp for no domestic battery charge should function Note this will only function if a second alterna...

Page 20: ...t buzzer not sounding check connection continuity from illuminated warning lamp red not green to buzzer board Faulty warning panel buzzer board replace Starter battery charge lamp not functioning If t...

Page 21: ...warm Incorrectly calibrated switching point for warning lamp adjust on rear of gauge to 100 o C 210o F If adjusted correctly buzzer still sounding faulty switch gauge unit replace Water temperature ga...

Page 22: ...mber 40 amp blade fuse all panels 200 00959 Alarm board all panels from June 05 200 04655 Oil pressure switch 1 8 BSP not 2c panels 600 62670 Oil pressure sender 2c panels only 200 94350 Oil pressure...

Page 23: ...x 1 0 4 5 5 0 32 5 36 2 44 1 49 0 Bolts Flywheel M12 x 1 25 10 0 11 0 72 3 79 5 98 0 107 8 Bolts 1 Bearing Case M9 x 1 25 4 7 5 2 34 0 37 6 46 1 50 9 Bolts 2 Bearing Case M10 x 1 25 7 0 7 5 50 6 54 2...

Page 24: ...ent using a set of feeler gauges To obtain accurate alignment the flexible mountings must be adjusted until alignment is attained and the mountings must be locked in position Once mounts are tightened...

Page 25: ...ion X on the engine is close to or below the water line Water entering the pistons can cause bent con rods emulsified engine oil and a wrecked fuel pump Its best avoided 2 The diagram shows a typical...

Page 26: ...95 A1 2000 and as required by your surveyor authority SEAWATER INLET SYSTEM Heat exchanger cooled engines Your engine is fitted with a gear driven sea water pump which sucks in seawater or raw water t...

Page 27: ...4 panel options 2a 2ab D or 2ab V or 2ab V W 2b 2c D The engine harness is common to all 1 These panels must not be installed where sea water spray can get at them A suitable flap or cover must be fi...

Page 28: ...Kubota engines have the following standard capacities Engine Starter capacity kW BV1903 1 4 BV2203 1 4 SUGGESTED ENGINE STARTER BATTERY SIZE Engine Typical Battery Capacity AH at a 20hr Rate Typical C...

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Page 32: ...N MM INCH BETA MARINE TEL 01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06305 15 11 2004 2A PANEL TW...

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Page 34: ...H BETA MARINE TEL 01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06304 15 11 2004 2AB PANEL TW LT MATL...

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Page 36: ...NCH BETA MARINE TEL 01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06320 01 23 11 2004 ABV PANEL TW LT...

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Page 38: ...01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06331 01 12 2004 ABVW WATER PROOF PANEL TW LT MATL AS U...

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Page 40: ...IN MM INCH BETA MARINE TEL 01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06303 15 11 2004 2B PANEL TW...

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Page 42: ...INCH BETA MARINE TEL 01453 835282 FAX 01453 835284 REV DESCRIPTION NOTES APP D DATE DRAWN DRAWN BY CHECKED BY SCALE PAGE SIZE TITLE DWG NO DATE REV NTS A4 2 of 2 200 06306 15 11 2004 2C PANEL TW LT MA...

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Page 50: ...the current is between 10 and 95 of the nominal alternator current the LED shows orange The third and last stage C mode is intended for maintenance of battery voltage only When the alternator current...

Page 51: ...witched off controller is disconnected from wiring before removing any covers Voltage setting for battery charge is done through the two DIP switches inside the controller Remove the cover by removing...

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Page 55: ...filter 211 70510 02 Fuel filter 211 60210 Air filter element 211 61831 40 Amp blade fuse 200 00959 Zinc wasting anode 209 61840 Jabsco sea water pump impeller 207 80800 Jabsco sea water pump gasket 20...

Page 56: ...betamarine co uk Technical Spares email spares betamarine co uk Technical Warranty email adrian betamarine co uk Keel Cooled 10 to 90bhp Beta Marine Generating Sets 3 7 to 40kVA Beta Marine Generatin...

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