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Because installation of these products is 
done by others outside our control, we cannot 
assume any liability or responsibility 
whatsoever for improper or unsafe 
installation, or installation which is contrary to 
published instructions, for products that are 
improperly secured or maintained, or that are 
improperly tightened or otherwise secured, or 
which are otherwise improper fitted to the 
motorcycle. 

 
Only authorized, and approved replacement 
parts, assemblies, nuts, washers, screws, 
fasteners or fittings may be used when 
mounting, installing, or repairing any 
BestRest Product.  Authorized replacement 
parts may be purchased only from BestRest 
Products. 

 Parts from other sources or 

vendors are not covered under warrantee 
and will void any Consumer claims against 
BestRest or others.  Any use, modifications, 
or applications of any BestRest Product, 
other than those authorized by us in writing, 
are specifically prohibited.  
 
BestRest products are warrantee against 
defects in workmanship or materials for 90 
days after purchase by the original retail 
customer.  Products that have been modified 
by the consumer are not covered under 
warrantee.   
 
Check with local authorities before operating 
a motorcycle with auxiliary lighting systems.  
Laws vary state to state, and what may be 
legal in our jurisdiction may get you a ticket in 
another jurisdiction.  Usually during daylight 
hours the authorities turn a blind eye toward  
the operation of auxiliary lights, but your 
mileage may vary.  
 
For safety reasons, make sure that auxiliary 
lights do not interfere with or block a 

 

motorist’s view of your signals.   
 
When bright auxiliary driving lights are 
activated it may be difficult for other drivers to 
see the front turn signal as it flashes.  
 
For legal disclosures and a description of our 
warrantee, please refer to our website:  
 

www.bestrestproducts.com 

 

©

 2008 BestRest Products LLC   

All rights reserved. Revised 04-06008   

 
 
 
 
 
 
 
 
 
 

Wiring Auxiliary  

Light Systems on a GS 

 

 
The following information was taken from the 
instructions we prepared for the standard 
1200GS.  The same basic principles apply to 
the Adventure. 

 

BestRest provides the following information 
as a courtesy, free of charge. This 
information relates to our personal 
experiences involving installation of auxiliary 
lighting systems on our personal motorcycle.    

 

Read and follow the installation instructions 
and wiring diagrams that came with your 
lighting system.  If you're not sure how to wire 
the lights contact the manufacturer or seek 
professional installation assistance.  If you 
don't understand 12 volt wiring systems, can't 
operate a voltmeter or ohmmeter, or if you 
can’t crimp or solder wire connectors, then 
you shouldn’t attempt the installation. 

 

Note: The R1200GS has a very sophisticated 
computer controlled electrical system.  If 
you're not careful you could damage the 
entire computerized ignition system, resulting 
in expensive repairs and replacements.  For 
this reason we recommend all accessory 
wiring be done directly from the battery 
terminals, independent of the BMW wiring 
harness.    

 

Battery:  Before you begin any work 
disconnect the battery.  Reconnect when 
your work is complete. 

 

Fuse:  For safety reasons we recommend 
that any auxiliary lighting system be 
connected thru a fuse. This is necessary in 
the event of a short circuit.    

 

Relay:  We recommend using a relay.  A 
relay is designed to handle and control the 
large amperage (current) draw needed by 
auxiliary lighting systems, without causing 
damage to your electrical system or switches. 

 

An exception to this rule is to establish a low-
amp 12V relay command circuit that’ll be 
used to turn on/off the high-amp lighting 
circuit within the relay.   We tapped into the 
positive (+) wire that runs from the BMW 
accessory outlet.  Because the current drain 
for the relay is low, the computer thinks it’s 
just another accessory gadget plugged into 
the outlet.   An added bonus of using this 
technique is that the outlet is on a timer.  
About 30 seconds after you turn off the 
ignition, the outlet is deactivated and your 
auxiliary lights will shut down, if you haven’t 
already turned them off. 

 

Gas Tank:  You should remove the gas tank 
and other body panels in order to wire the 
lights.  Refer to the attached sheet for helpful 
information on that process.  Although you 
can route the wires without removing the 
tank, it makes the process much harder and 
give a less professional result.  Once the 
body panels and tank are removed you can 
mount your relay and route your wires.   

 

Piaa Lights

:

    For  Piaa  lights  we  mounted 

the relay below the VIN plate.  We Velcro’d 
and zip-tied the relay in place.  

  

 

We routed the wires to a Centec fuse panel 

           

 

mounted above the battery, on the back of 
the air box. 
 

IPF Lights

:  For IPF lights we mounted 

the relay on the left side of the steering head.  
We prefer the IPF systems because of their 
compact relay & high quality wiring harness.  
We found the IPF harnesses much easier to 
install than other brands. 
 

 

We used the same screw to connect the 2 
grounding wire leads of the wiring harness. 

   

The relay must be mounted with the screw 
hole up and the plug facing down.

 

 

We used corrugated wiring 
looms to keep our wires 
neat and orderly.   We 
planned each wire’s layout.  
 

 

 

VIN plate 

Relay

Summary of Contents for R1200GS ADVENTURE

Page 1: ...ttempt installation unless you can perform it in a safe and professional fashion It s very important to use the hardware we provide and carefully follow these instructions for the proper application of that hardware Each nut bolt and washer has a specific application and cannot be substituted for another use We really mean this BestRest recommends using a semi permanent thread locking compound blu...

Page 2: ...trip this screw torque to 6 ft lbs 8 Nm 11 If you plan to mount the BMW fog lights you must reconfigure one of the metal bushings in the fog light plastic tabs 12 Use a penknife to gently pry ONE of the bushings out of the inside of the plastic tab 13 Replace the bushing so that it s on the outside of one of the tabs In this position the plastic tabs will easily fit over the fog light mounting cli...

Page 3: ...eel resulting in handling or control problems It s very important to check the brackets on a daily basis for signs damage metal fatigue and or loose or missing hardware If these are discovered you should immediately remove the LightBar from service until repairs can be made Do not proceed with product installation unless you are qualified to complete the installation in a safe fashion and as descr...

Page 4: ... installation assistance If you don t understand 12 volt wiring systems can t operate a voltmeter or ohmmeter or if you can t crimp or solder wire connectors then you shouldn t attempt the installation Note The R1200GS has a very sophisticated computer controlled electrical system If you re not careful you could damage the entire computerized ignition system resulting in expensive repairs and repl...

Page 5: ...nd AP2 fuse panels are perfect for this application because they re capable of 8 different circuits and 5 independent fuse ratings They re available from BestRest for about 55 00 Refer to our website for a schematic of these fuse panels We mounted the Centec just above the battery on the back of the plastic air box We drilled 4 small holes in the air box to mount the Centech When we finished drill...

Page 6: ... the top left of the gas tank Fig 4 On the right side remove Bolt 1 and bracket 2 Fig 5 Remove two screws holding upper gas tank body panel to front gas tank cowling panel as shown with the black arrow There s one screw on each side at the top of the tank On the left side of the tank remove bolt 4 The front of the tank is held by a rubber bushing 9 do not remove this bolt The entire tank assembly ...

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