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Fig. 13

14. Remove ring seal from top housing.

Fig. 14

15. Install knife shaft in reverse order of removal.

NOTE: 

 Add loctite to screw pin during install

MAGNETIC SAFETY SWITCH

 Disconnect the

electrical power to the machine and
follow lockout / tagout procedures.

1.

Remove base housing as outlined under BASE
AND TOP HOUSING.

2.

Remove wire ties as necessary.

3.

Tag and mark all wires and connectors.

4.

Remove connector from control board.

5.

Remove magnetic safety switch from top
housing.

Fig. 15

6.

Install magnetic safety switch in reverse order of
removal.

SPEED CONTROL SWITCH

 Disconnect the

electrical power to the machine and
follow lockout / tagout procedures.

1.

Remove base housing as outlined under BASE
AND TOP HOUSING.

2.

Remove wire ties as necessary.

3.

Tag and mark all wires and connectors.

4.

Remove connector from control board.

5.

Remove speed control switch from top housing.

Fig. 16

6.

Install speed control switch in reverse order of
removal.

Food Processer - REMOVAL AND REPLACEMENT OF PARTS

Page 7 of 13

F25264 (0116)

Summary of Contents for B32

Page 1: ... skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Berkel Service Technician The reproduction transfer sale or other use of this Manual without the express written consent of Berkel is prohibited This manual has been provided to you by ITW Food Equipment Group LLC ITW FEG without charge and rema...

Page 2: ...OR 4 CONTROL BOARD 5 KNIFE SHAFT 5 MAGNETIC SAFETY SWITCH 7 SPEED CONTROL SWITCH 7 ROTARY SWITCH 8 MICROSWITCH 8 SERVICE PROCEDURES AND ADJUSTMENTS 10 ELECTRICAL CONTROLS TEST PROCEDURES 10 MOTOR TEST 10 ELECTRICAL OPERATION 11 COMPONENT FUNCTION 11 COMPONENT LOCATION 11 WIRING DIAGRAM 12 TROUBLESHOOTING 13 TROUBLESHOOTING 13 Food Processer BERKEL 2016 F25264 0116 Page 2 of 13 ...

Page 3: ...ck that the machine stops when feeder handle is raised and re starts when feeder handle is lowered with variable speed control in I II or P position 3 Check that shaft stops rotating within four seconds when feeder handle is lifted and variable speed control is in II position Detailed operation procedures are included in the Instruction manual for this model TOOLS Standard set of hand tools Set of...

Page 4: ...1 4 Install in reverse order of removal MOTOR Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove base housing as outlined under BASE AND TOP HOUSING 2 Tag and mark all wires 3 Remove foam spacer from motor 4 Remove four wire connectors from control board Fig 2 5 Remove screws from motor mounting bracket and lift motor from housing Fig 3 6 Carefully turn mo...

Page 5: ...s all wires and connectors 3 Remove wire ties as necessary 4 Remove 12 connectors from control board Fig 6 5 Remove five Torx screws and control board from control board plate Fig 7 6 Install control board in reverse order of removal KNIFE SHAFT Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove base housing as outlined under BASE AND TOP HOUSING 2 Remove ...

Page 6: ... when removing screw from knife shaft 8 Remove screw pin from knife shaft NOTE Some heat may be required to remove the screw pin 9 Remove seal ring from knife shaft Fig 11 10 Tap knife shaft assembly from top housing 11 Remove roll pin from knife shaft assembly Fig 12 12 Remove two bearings from knife shaft 13 Remove lock ring from knife shaft Food Processer REMOVAL AND REPLACEMENT OF PARTS F25264...

Page 7: ...ctor from control board 5 Remove magnetic safety switch from top housing Fig 15 6 Install magnetic safety switch in reverse order of removal SPEED CONTROL SWITCH Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove base housing as outlined under BASE AND TOP HOUSING 2 Remove wire ties as necessary 3 Tag and mark all wires and connectors 4 Remove connector fr...

Page 8: ...18 8 Install rotary switch in reverse order of removal MICROSWITCH Disconnect the electrical power to the machine and follow lockout tagout procedures 1 Remove base housing as outlined under BASE AND TOP HOUSING 2 Remove wire ties as necessary 3 Tag and mark all wires and connectors 4 Remove two connectors from control board 5 Remove two Torx screws and microswitch bracket from top housing Fig 19 ...

Page 9: ...Fig 21 8 Install microswitch in reverse order of removal Food Processer REMOVAL AND REPLACEMENT OF PARTS Page 9 of 13 F25264 0116 ...

Page 10: ... in good condition and has no cracks NOTE If the electrical cable is worn or damaged or shows signs of cracking or if any of the above safety functions are not in good working order a service mechanic should be called in to make repairs before the machine is put back in operation MOTOR TEST Certain procedures in this section require electrical test or measurements while power is applied to the mac...

Page 11: ...eder is not installed properly Speed Selector Allows operator to select preferred speed Magnetic Switch Speed Control Senses which attachment is installed and automatically sets speed ranges Magnetic Switch Safety Control Keeps motor from turning if accessory is not installed properly COMPONENT LOCATION Fig 22 Fig 23 Food Processer ELECTRICAL OPERATION Page 11 of 13 F25264 0116 ...

Page 12: ...WIRING DIAGRAM Fig 24 Food Processer ELECTRICAL OPERATION F25264 0116 Page 12 of 13 ...

Page 13: ...y interlock open 4 Magnetic switch speed control open 5 Magnetic switch safety control open Processor starts but stops during use Will restart after waiting several minutes 1 Check for overloaded conditions 2 Malfunctioning motor Low output or bad cutting results 1 Wrong cutting tools used 2 Wrong combination of cutting tool 3 Cutting tools dull 4 Speed control switch not in correct position 5 Mal...

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