BERGHOF B-Fortis CC-Slim S01 Page 47 User Manual Download | Manualshive

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USER MANUAL 1.2 | B-FORTIS CC-SLIM SERIES

Berghof Automation GmbH | Arbachtalstrasse 26 | 72800 Eningen | Germany | www.berghof-automation.com

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7.

Servicing / Maintenance

Repairs and corrective maintenance may only be carried out by the manufacturer or its authorised cus-
tomer service centres.

7.1. Maintenance

WARNING

Uncontrolled and unpredictable operational behaviour!

Failures or malfunctions may result in uncontrolled and unpredictable operational behaviour.



Do not insert, connect, undo or touch any connections while the device is in operation.



Before starting any work on the device, switch off all power supplies, including those to any con-
nected peripherals (externally powered encoders, programming devices etc.).

If the device is used correctly it should not require maintenance.



Make sure all the ventilation openings are kept free of obstructions



Do not open the device. If it is necessary to work in the device, contact the Service department.

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Summary of Contents for B-Fortis CC-Slim S01

Page 1: ...USER MANUAL 1 2 B Fortis CC Slim series ...

Page 2: ...r countries EtherCAT is a registered trademark and a patented technology licensed by Beckhoff Automa tion GmbH Germany CiA and CANopen are registered community trademarks of CAN in Automation e V ARM and Cortex are registered trademarks of ARM Limited PROFINET is a registered trademark of PROFIBUS Nutzerorganisation e V Modbus is a registered trademark of the Modbus IDA organisation i MX6 is a reg...

Page 3: ...00 Eningen Germany www berghof automation com 3 Revision log Version Date Description 0 1 06 09 2019 Initial version 0 9 08 05 2020 Conversion to catalogue numbers and adaptation to S number sys tem 1 0 18 06 2020 Formatting revised in the document 1 2 05 03 2021 Dual Core versions added ...

Page 4: ...th rechargeable batteries 11 1 8 Unpacking 11 2 SAFETY 12 Safety related systems 12 2 1 Safety instructions 12 Working on the device 12 3 PRODUCT DESCRIPTION 13 3 1 Overview of B Fortis CC Slim 14 3 2 Scope of delivery and accessories 15 Scope of delivery 15 Accessories 15 CC Slim plug kit 15 Extensions for tooling and debugging 15 3 3 Product features 15 Assembly 15 Processor 15 Ethernet 15 USB 1...

Page 5: ...0 6 1 Switching on and off 40 6 2 Initial start up of the network 41 6 3 Operation 43 6 3 1 Status indicators 43 6 3 2 Start Stop 44 6 3 3 Real time clock with battery back up 44 6 3 4 microSD card 45 6 4 Troubleshooting 46 6 4 1 No network connection 46 6 4 2 In error stop mode 46 6 4 3 Unknown IP address 46 7 SERVICING MAINTENANCE 47 7 1 Maintenance 47 8 DISASSEMBLY 48 9 DISPOSAL 49 10 TECHNICAL...

Page 6: ...1 2 B FORTIS CC SLIM SERIES Berghof Automation GmbH Arbachtalstrasse 26 72800 Eningen Germany www berghof automation com 6 13 APPENDIX 57 13 1 Notes on copyright and the software licence 57 13 2 List of figures 57 ...

Page 7: ...e following devices B Fortis CC Slim It contains information on the following topics Areas of application Safety Mechanical design Electrical design Connections Start up Servicing and maintenance Decommissioning Disposal Keep this user handbook available alongside the product at all times 1 2 Symbols and visual depictions The following symbols and visual depictions are used in this user handbook S...

Page 8: ... safety and avoid any damage to property The indications have the following meanings DANGER Serious injury or death Failure to observe the safety measures will result in death or serious injury Take preventive measures WARNING Possible serious injury or death Failure to observe the safety measures may result in death or serious injury Take preventive measures CAUTION Possible minor injuries Failur...

Page 9: ...dition The user handbook must always be kept legible and fully available Only sufficiently qualified and authorised personnel carry out assembly installation start up and maintenance of the device This authorised personnel must receive regular training in all relevant questions of occupational health and safety and environmental protection and must be familiar with the contents of this user handbo...

Page 10: ...ns see Technical data Not for use in residential areas 270011500 only The B Fortis CC Slim is not designed for use in residential areas and is unable to guarantee ade quate protection of radio reception in such environments Correct and safe operation of the automation system requires qualified project planning proper transport storage installation and use as well as careful maintenance The automat...

Page 11: ...rating the device Devices with rechargeable batteries Lithium metal batteries are a hazardous material According to the manufacturers they fall under UN 3091 contained in the device Special provision 188 of the ADR can be applied tor transport 1 8 Unpacking Upon receipt of the device make sure that it is undamaged and complete Check the packaging for external damage If the packaging is seriously d...

Page 12: ...nal behaviour All types of failure must be considered at the system level and the associated preventative measures identified If necessary request information from your automation system provider 2 1 Safety instructions The device may only be operated in a flawless condition Exposed sharp edges pose a risk of injury If you detect damage to the front glass of the device stop operating the device an...

Page 13: ...hinery and industrial processes in low voltage installations in real time The development environment CODESYS 3 5 IEC 61131 3 from 3S Smart Software Solutions is used for programming B Fortis CC Slim controllers can be connected via various interfaces and also have their own digital and analogue inputs and outputs The connections are located on the front of the device Devices from this series are ...

Page 14: ...rtis CC Slim No Designation No Designation X1 Power supply digital inputs outputs X12 CAN Bus CAN1 S05 only X2 Analogue inputs S1 Function keys Reset and Run Stop X3 USB 2 0 S2 CAN terminating resistor 120 Ohm X4 Ethernet ETH0 S3 RS 485 terminating resistor 120 Ohm X5 EtherCAT ETH1 S11 CAN terminating resistor 120 Ohm X6 RS 232 RS 485 µSD microSD card connection optional X7 CAN Bus CAN0 LED LEDs P...

Page 15: ...installation in a control cabinet on a DIN mounting rail 35 mm in pollution degree 2 industrial environments Processor In its basic configuration the device is equipped with an 800 MHz ARM CPU with a Cortex A9 core Customer specific variants are available which instead of a single core processor are equipped with a dual core or quad core processor Ethernet The device has two 10 100 Mbit s Ethernet...

Page 16: ... 5 mm jack plug with a special cable contact Customer Services if necessary Real time clock A software interface permits the current time and date to be set and read on a real time clock with bat tery back up microSD card The standard commercial microSD card interface allows data to be written to or read from memory cards Summary of features ARM CPU with CortexTM A9 single core 800 MHz optional du...

Page 17: ... hot Ensure that there is sufficient convectional cooling There must be at least 50 mm clearance above and below the device Fig 2 Installing the device Prerequisites Ensure that there is also a minimum of 10 mm free space to the next adjacent module 1st Guide the device from the top towards the mounting rail as shown in the image so that the sup port is resting on the mounting rail 2nd Push the de...

Page 18: ...he device make sure that the external power supply meets the required specifications type K to DIN EN 61131 2 External power supply 24 V DC Supply voltage 24 V DC SELV 15 20 AC voltage component Max 5 The DC voltage level must not fall below 20 4 V Power consumption Total max 3 2 A at 24 V DC 1 2 A electronics 2 A AIO Power buffering 10 ms Internal power supply A power supply for the system electr...

Page 19: ... X1 according to the following table Fig 3 Power supply to the CC Slim plug X1 with power LED Power supply plug X1 Pin Des Assignment 1 8 I O Digital inputs and outputs see Digital inputs and outputs 9 L1 Feed to digital output max 2 A for I O 10 L 24 V Power supply 24 V DC 15 20 PLC internal processing max 1 2 A 11 L 24 V Power supply 24 V DC 15 20 PLC internal processing max 1 2 A 12 GND The fol...

Page 20: ... Fortis CC Slim CAN interface X12 only with CC Slim S05 5 2 2 Digital inputs and outputs The digital outputs are positive switching 24 V outputs with an output current of max 500 mA They have a common reference potential GND with the supply voltage NOTICE Damage to the inputs or the device Voltages above 32 V can damage the inputs or the device Do not apply a voltage exceeding 32 V to the inputs ...

Page 21: ...he inputs also have a common refer ence potential GND The following counterparts have been tested for the SL SMT 3 5 plug in connector Weidmüller and may be used with the device BLZF 3 50 12 180 Fig 5 Digital input and outputs CC Slim plug X1 with LEDs 1 to 8 Digital inputs and outputs plug X1 Pin Des Assignment 1 DI 1 C1 digital input counter input 1 2 DI 2 C2 digital input counter input 2 3 DI 3...

Page 22: ...tronic current limitation typ 7 A The current is limited electronically Activation of the short circuit protection results in thermal overload and tripping of the thermal overload protection Permissible limit values starting from cold state max 10 000 short circuits total duration max 500 hours Status in unsafe op erating conditions Logical 0 If the supply voltage is insufficient and the control s...

Page 23: ...over 30 m in length must be shielded Cable cross section in the control cabinet 0 14 1 5 mm 26 16 AWG Aim for plug connector limits to UL specifica tions Field wiring comply with regu lations and stand ards Comply with all applicable local regulations and the requirements of DIN EN 61131 2 Rated load voltage 24 V DC SELV Delay time 1 ms Applies to transitions from 0 to 1 and from 1 to 0 Signal eva...

Page 24: ...asse 26 72800 Eningen Germany www berghof automation com 24 Fig 7 Circuit diagram of the principles of positive switching input Fig 8 Operating ranges of digital inputs type 1 3 No Designation No Designation 1 ON range 3 Transition range 2 Signal to noise ratio 1 V 4 OFF range ...

Page 25: ...ther unipolar inputs There is no changeover switching Available options for the counter inputs Up down counter Pulse direction counter Quadrature decoder One of the counter inputs may alternatively be used as a capture input This configuration requires 3 inputs partially as CNT input or CAPT input The edges for up down or pulse may be set to falling and or rising edge Direction High up low down Ex...

Page 26: ...Number of counters 2 Signal voltage 1 DC 15 28 V 0 DC 3 3 V Pulse width at the valid level for at least 1 µs Max frequency signal counter 500 kHz 1 counts s For 100 kHz see specific installation infor mation At the maximum counter frequency the signal transmitter must ensure an edge steepness of at least 20 V µs Min pulse width 1 µs Per level Counter resolution 32 bit Internal pull up 3 kΩ Install...

Page 27: ...networking The Ethernet interface X4 can be used as a standard Ethernet interface Fig 11 Ethernet interface X4 Assignment of the Ethernet interface plug X4 Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning according to IEEE 802 3 clause 25 LNK RCV Yellow Link Data Receive Flashing connection active data transfer in progress Off no connection established ...

Page 28: ...etworking The Ethernet interface X6 can be used as an EtherCAT master Fig 12 EtherCAT interface X5 Assignment of the EtherCAT interface plug X5 Pin Assignment Pin Assignment 1 TX 5 NC 2 TX 6 RX 3 RX 7 NC 4 NC 8 NC LEDs LED Colour Meaning according to IEEE 802 3 clause 25 LNK RCV Yellow Link Data Receive Flashing connection active data transfer in progress Off no connection established SPEED Green ...

Page 29: ...and data is being transferred can render the USB thumb drive unusable Open files which cannot be accessed due to removal of the USB thumb drive can block the device Therefore ensure that all data operations are complete before removing the USB thumb drive NOTICE Property damage and malfunctions due to data loss The USB interface is protected against overload 0 5 A In the event of a short circuit d...

Page 30: ...rst USB device to 8 last max USB device The mechanical design of the USB interface is designed to withstand 1 000 plugging and unplug ging cycles 5 2 7 Serial interfaces The module has two serial communications interfaces 1x RS 232 and 1x RS 485 which are con nected via the common RJ45 plug X6 Maximum baud rate for both interfaces 115 kBd Fig 14 RS 232 RS 485 interface X6 Assignment for RS 232 RS ...

Page 31: ...d statuses for logical 1 A B 0 2 V and logical 0 A B 0 2 V Undriven bus The bus termination must be as asymmetrical as possible to ensure the greatest possible signal noise ratio to reduce the symmetrical signal noise ratio In order to achieve the necessary voltage difference between the signals a suitable resistor net work must be used as the line termination The necessary size of the resistors i...

Page 32: ...ctrically isolated Assignment to CiA303 Fig 16 CAN interface X7 X12 Assignment of the CAN interface plug X7 X12 Pin Assignment Pin Assignment 1 CAN_H 5 NC 2 CAN_L 6 NC 3 ISO GND 7 ISO GND 4 NC 8 NC If the interface is located at the start or end of the CAN bus topology Set switch S2 to ON in order to switch on the 120 Ω terminating resistor between CAN_L and CAN_H For Baud rates settings and cable...

Page 33: ...eral GND of the control cabinet or to the M on the con trol cabinet GND and AGND are already connected within the control cabinet via a special filter AGNDs may not be connected directly to the PE conductor of the machine or system Long cables and wires with a small cross section lead to voltage drops and deviations in PT100 0 measurements due to resistivity These unavoidable deviations must be ta...

Page 34: ... PT operating mode calculations are car ried out according to the millisecond sampling rate A new value is available in the user pro gram every 250 ms Digital filtering Possible filter settings Time range for averaging Time range for averaging AI PT operating mode 0 1 ms 0 25 s 10 10 ms 2 5 s 100 100 ms 25 s 1 000 1 000 ms 1 s 250 s If filtering is active an average is calculated for the set time ...

Page 35: ...lies when the channel is switched on or off Max errors at 25 C 0 25 0 50 mV Temperature coeffi cient 40 ppm K 0 4 mV K Digital resolution 24 bit Data format in application program 32 bit real floating point number in millivolts mV Maximum permissi ble permanent over load Max 30 V com pared to AGND 30 V max voltage on AI channel Value of least signifi cant bit 1 2 µV Output of digital value in case...

Page 36: ...between AI U T and AGND if applicable an additional AI U channel is used for 3 wire measurement Possible sensors PT100 and PT1000 acc to EN 60751 Accuracy class AA A B and C platinum sen sors may be used Measuring range 40 200 C Measuring current RMS 0 3 mA Conversion time 250 ms Max errors at 25 C 2 100 ppm 0 5 C Temperature coeffi cient 50 ppm K 0 012 C K Digital resolution 24 bit Data format in...

Page 37: ...ningen Germany www berghof automation com 37 Operating mode temperature inputs AI PT Feature Value Description Analogue filtering Second grade low pass filter cut off fre quency 650 Hz Greatest temporary deviation during electrical error test ing according to IEC 61131 2 1 of measuring range ...

Page 38: ...se the corresponding AGND for each voltage input Do not connect AGNDs from different channels AGNDs from different channels must always be connected separately to plug X1 Do not connect to the common GND The required connections can already be found on the cir cuit board Cables to the analogue sensors encoders should be connected as directly as possible avoid the use of terminals and terminal bloc...

Page 39: ...nsors should be connected as directly as possible and without detours avoid the use of terminals and terminal blocks Only connect PT100 0 sensors to AI U T channels 2 wire measurement Resistance can result in a measurement error which in the case of long cables with a small cross sec tion can be up to 10 If the temperature of the sensor is known this deviation can be subtracted and compensated thr...

Page 40: ...vice switch off all power supplies including those to any con nected peripherals externally powered encoders programming devices etc NOTICE Damage to property Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct Switching on The device does not have an on off switch The device starts automatically when the system is switched on or the power...

Page 41: ... number Exception 00 becomes 100 Network mask 255 255 255 0 NOTICE Damage to property Before connecting the power supply ensure that all cabling and the polarity of all the connections are correct 2nd Supply power to the device 24 V 3rd Connect the device to a programming computer using a network cable X10 and network switch 4th Open a web browser on the programming computer 5th Enter the IP addre...

Page 42: ...nges in the text boxes if required CC LITE configuration ETH0 X4 ETH1 X3 USB to Ethernet 11th Save the settings by clicking on Save 12th Additional settings can also be viewed and or modified on the web configuration page e g Sys tem time display resolution TargetVisu 13th In order to accept all of the modified settings reboot the device Briefly disconnect the device from the power supply or Click...

Page 43: ...system CODESYS Runtime controls the LEDs Location of the operating status LEDs The Run Stop and Error LEDs display the system status Fig 23 Location of the operating status LEDs LED Meaning 1 PWR green Shows that the power supply to the module electronics is correct 2 Run Stop yel low green red Shows the system statuses 3 Error red Shows that the device has been stopped due to an error Meaning of ...

Page 44: ...between PLC run and stop mode Press and hold Stop PLC with reset of variables cold reset 6 3 3 Real time clock with battery back up Setting the date and time The time can be set via the web configuration page or the CODESYS V3 library Changing the battery The battery is not designed to be changed by the user the manufacturer should be contacted in order to change the battery For batteries accordin...

Page 45: ... the device is switched off NOTICE Loss of data MicroSD cards do not have their own write protection system Ensure that no data is deleted or overwritten by accident Inserting a microSD card 1 Switch the device off 2nd Insert the microSD card into the microSD card slot 3rd Switch the device on again The microSD card is now ready for data transfer read write and copy Path media sd Max possible stor...

Page 46: ... Log 3rd Correct the cause of the fault 4th Restart the device press Reset on the device Device is ready for use 6 4 3 Unknown IP address If the IP address of the device is unknown maintenance mode can be used to reconfigure it 1st Reboot the device while pressing and holding S1 until the Run Stop LED flashes every 2 sec onds The device is now in maintenance mode and can be reached via the default...

Page 47: ...es or malfunctions may result in uncontrolled and unpredictable operational behaviour Do not insert connect undo or touch any connections while the device is in operation Before starting any work on the device switch off all power supplies including those to any con nected peripherals externally powered encoders programming devices etc If the device is used correctly it should not require maintena...

Page 48: ...ace of the device can get hot If necessary allow the device to cool down before disassembling it Fig 25 Dissembling the device 1st Use a slotted screwdriver to pull the retaining spring all the way down and remove the unit from the mounting rail at the bottom 2nd Pull the device at the bottom away from the mounting rail 3rd Push the device upwards and remove from the mounting rail ...

Page 49: ...s are available for disposal of the device Disposal by the manufacturer Unless otherwise agreed the devices can be returned for disposal Disposal in accordance with regional regulations Dismantle the device and disassemble it completely into its component parts Send the metal parts for metal recycling Sort the electronic parts circuit boards drives etc Dispose of electronic scrap in accordance wit...

Page 50: ...Program memory and data memory RAM Single Core 256 MB Dual Core 512 MB Retain memory 100 kB FRAM Dimensions and weights Dimensions WxHxD 87 x 128 x 39 mm Weight approx 550 g Operating conditions Ambient temperature Single Core 0 C to 55 C Dual Core 0 C to 45 C front and rear side of device in compliance with installation requirements Relative humidity max 85 non condensing Transport and storage Am...

Page 51: ...ont IP54 Power supply 24 V power supply unit Supply voltage 24 V DC 15 20 SELV max AC voltage compo nent 5 Power consumption typ 0 3 A max 3 A at 24 V DC fused depending on the load on the I O Protection against reverse po larity Yes Bridging in case of power fail ure 10 ms at 20 4 V DC Ethernet interface No type of interface 1x 10 100 Base T Connection system RJ45 Protocols TCP IP Modbus TCP BACn...

Page 52: ...terface 1x RS 232 1x RS 485 Protocols Modbus RTU Option Additional functions microSD card slot 1x microSD card I O Digital 4x Digital OUT 4x 0 5 A Analogue IN 2x 10 10 V PT100 PT1000 with 2 wire 2x 10 10 V or return for 3 wire Battery Type Panasonic VL2020 or similar Operating life 10 years depending on operating temperature Storage 1 year without voltage any longer and RTC data can be lost ...

Page 53: ...ignation 1 Product description 7 Device serial number 2 Order number item number 8 Version identification 3 Date of manufacture year week 9 CE mark 4 Supply voltage and maximum current rating 10 Disposal information 5 Manufacturer manufacturer s ad dress 11 Manufacturer s logo 6 QR code identification no 12 MAC addresses of device Berghof Automation GmbH Arbachtalstrasse 26 D 72800 Eningen ...

Page 54: ...S 01010104 0204 S001 S002 H001 In addition to the order number additional extensions in the form of hardware software and custom ised options are indicated as follows Option code Option type S000 S999 Software options e g field buses H000 H999 Hardware options e g plug kit certifications C000 C999 Customised options e g customised firmware customised front membrane display For more information abo...

Page 55: ...andards Standard EN 50581 2012 PLC standard EN 61131 2 2008 4 Emission standard EN 61000 6 3 2012 11 Safety provisions DIN EN 61010 2 201 11 2 Declaration of conformity The declaration of conformity is available on our website www berghof automation com next to the respective product for download Example path Products Controllers PLC Display PLC Resistive Product A link to download the declaration...

Page 56: ... 49 7121 894 183 F 49 7121 894 100 email support controls berghof com www berghof automation com 12 2 Addresses CAN in Automation international manufacturer and user organisation for CAN users in automation CAN in Automation e V CiA Am Weichselgarten 26 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 90482 Nürnberg Germany i...

Page 57: ...is CC Slim 20 Fig 5 Digital input and outputs CC Slim plug X1 with LEDs 1 to 8 21 Fig 6 Circuit diagram of the principles of positive switching output 23 Fig 7 Circuit diagram of the principles of positive switching input 24 Fig 8 Operating ranges of digital inputs type 1 3 24 Fig 9 Counter up down or pulse direction 25 Fig 10 Counter with capture input 26 Fig 11 Ethernet interface X4 27 Fig 12 Et...

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