Berco Prestige 54'' 700360-10 Owner'S Manual Download Page 14

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2. Lower the tensioner

(item 1)

and place it in the

notch on the frame

(item 2)

. Make sure the flat

pulley is well placed on the belt.

Tensioning the belt

INSTALLING THE BELT GUARD

Place the belt guard

(item 1)

on the snowblower

frame

(item 2)

. Secure everything in place with three

hex bolts 1/4" x 1/2"

(item 3)

three lock washers

1/4"

(item 4)

and three flat washers 5/16’’

(item 5)

Installing the belt guard

ASSEMBLY

INSTALLING THE BELT

1. Install the belt

(item 1)

on the clutch pulley groove

(item 2)

closest to the engine

(item 3)

and on the

snowblower V pulley

(item 4)

Positioning the belt

Securing the tensioner

3. Secure the tensioner

(item 1)

with the pin

(item 2)

and hair pin

(item 3).

Summary of Contents for Prestige 54'' 700360-10

Page 1: ...UR EQUIPMENT BERCO Versatile Plus 48 54 Snowblower for ALL TERRAIN VEHICLES UTILITY VEHICLES and Prestige 54 for ALL TERRAIN VEHICLES M 11 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 106180 OWNER S MANUAL Original version Model Number 700580 1 700582 1 700360 10 106617_en ...

Page 2: ... must be returned to an authorized BERCO dealer within the warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs freight fees are prepaid and a written authorization either BERCOMAC or KIMPEX must be obtained prior to the shipment This warranty extends only to equipment operated under normal conditions To validate a warranty claim it is th...

Page 3: ...wblowing Technique 21 Adjusting the Pressure of the Subframe Tires on the Ground 21 Skid Shoe adjustment 21 MAINTENANCE Engine Maintenance 22 Snowblower Maintenance 22 Clearing a Clogged Chute 22 Cutting Edge Maintenance 22 Lubrication 23 Auger and Fan Shear Bolt Replacement 23 Belt Replacement 24 Replacing the Augers Fan and or Gear Box 25 DISMOUNTING STORAGE 26 TROUBLESHOOTING 27 PARTS BREAKDOWN...

Page 4: ...S OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your attachmen...

Page 5: ...hes and shift into neutral before starting engine 3 Do not operate the accessory without wearing adequate winter outer garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces 4 Handle fuel with care it is highly flammable a Use approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank o...

Page 6: ... hurt people or damage property 9 Never operate the accessory at high transport speeds on slippery surfaces Use care when backing up 10 Do not carry passengers 11 Disengage power to the accessory when it is transported or not in use 12 Never operate the accessory without good visibility or light 13 Keep the accessory away from heat sources or flames 14 Never handle the winch cable or hook while in...

Page 7: ...out reading owner s manual Decal 105130 Before installing or using Locate read and make sure to understand all of the owner s manual Decal 105131 Refer to owner s manual about wearing safety glasses ear muffs and mask Refer to owner s manual for use of counter weights cat tracks and tire chains 1 Do not drive faster than 3 KM H when the snowblower is in operation 2 Do not drive faster than 10 KM H...

Page 8: ...EN STATED TIGHTEN FIRMLY REFER TO PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION IMPORTANT THE VEHICLE MUST BE EQUIPPED WITH A TOW HITCH BALL OF 1 7 8 IN ORDER TO INSTALL THE SNOWBLOWER TOOLS REQUIRED 1 Ratchet 4 Wrenches 7 16 1 2 9 16 and 13 mm 4 Sockets 7 16 1 2 9 16 and 13 mm 1 Plier 1 Cutting pliers 1 torque spanner Overall view of the snowblower ...

Page 9: ...ures in the owner s manual NOTE For the Versatile Plus snowblower Bercomac Limitée recommends installing an engine between 14 and 23 H P with a horizontal shaft of 1 or 1 1 8 Here are a few engines that were tested NOTE For a snowblower already equipped with a motor please go to section vehicle preparation 2 Install the rotation ring item 1 over the opening item 2 by aligning the notches Place the...

Page 10: ...m 1 with the holes of the hitch item 2 If the height h of the engine shaft is about 6 1 4 160mm use the holes B if the height h of the engine shaft is about 5 3 8 135mm use holes A Insert four hex bolts 3 8 x 1 item 3 in the aligned holes and secure everything in place with four nylon insert lock nuts 3 8 item 4 Height of engine support NOTE An appropriate choice of holes A or B will respect a dis...

Page 11: ...to use the right combination of holes Secure engine in place with four hex bolts 3 8 x 2 item 3 eight flat washers 7 16 item 4 and four nylon insert lock nuts 3 8 item 5 Tighten firmly INSTALLING THE GUARD For this step two types of bolts are supplied hex bolt 5 16 x 3 4 n f and hex bolt M8 x 1 25 x 20 Use the bolts that correspond with the engine installed Secure the guard item 1 on the engine it...

Page 12: ...te two types of wrong pulley alignments A wrong pulley alignment can be resolved by loosening the bolts securing the engine and moving the engine If this is the case it is very important to retighten all the bolts Parallel pulley alignment error Angular pulley alignment error Brand All Power Honda Kohler Model 420cc GX630 20cv CH440 14cv CH680 23cv Clutch assembly 106178 106178 106178 106179 Clutc...

Page 13: ...tch 2 Locate connectors of wiring 104018 and 106558 Connect red wires to the engine s starter solenoid and the black wires to the base of the motor as shown Connect power cables Connect cables of engine starter 4 Locate the wire of oil sensor item 1 on the engine and disconnect it Connect the control box wire connector item 2 to the engine wire item 1 connector item 3 Connect the control box wire ...

Page 14: ... Secure everything in place with three hex bolts 1 4 x 1 2 item 3 three lock washers 1 4 item 4 and three flat washers 5 16 item 5 Installing the belt guard ASSEMBLY INSTALLING THE BELT 1 Install the belt item 1 on the clutch pulley groove item 2 closest to the engine item 3 and on the snowblower V pulley item 4 Positioning the belt Securing the tensioner 3 Secure the tensioner item 1 with the pin...

Page 15: ...ther side of vehicle Vehicle preparation CONTROL BOX INSTALLATION 1 Choose between the two different ways of securing the control box support item 1 Option A Use two hex bolts 1 4 x 1 1 2 item 2 two spacers item 3 and two flange nuts 1 4 item 4 in order to secure the control box support to the support brackets item 5 NOTE Choose the right combination of holes on the control box support so that the...

Page 16: ...already installed and connected to the various snowblower components Place the saddle assembly on the A T V seat Place and tie the wire protector in an appropriate place so the wire protector does not interfere with any hot or moving parts Saddle controls Item 1 P T O Switch Item 2 Ignition Light Switch Item 3 Switch deflector Item 4 Throttle Control Item 5 Switch chute rotation Item 6 Choke Contr...

Page 17: ...m 2 with four hex bolts 3 8 x 1 item 3 four flange nuts 3 8 item 4 Installing the wheel support 2 Install the assembled turnbuckles item 1 on the subframe item 2 with two hex bolts 5 16 x 1 item 3 two flat washers 3 8 item 4 and two nylon insert lock nuts 5 16 item 5 Slightly tighten the nuts Installing the turnbuckles NOTE The set of holes used to assemble the wheel support to the subframe depend...

Page 18: ...he adjustment tube can be inverted to adjust the length of the subframe To choose the right adjustment insert the adjustment tube into the subframe item 2 and insert the rear bracket item 3 on the adjustment tube Slide the hitch support item 4 on the rear bracket Do not secure Assembling the subframe 5 Drive the vehicle over the subframe Place the hitch under the tow hitch ball and make sure there...

Page 19: ...lace hitch coupler on ball When ball is completely nested in socket rotate hitch coupler handle backward until handle is in locked position Always check tightness before using the tow hitch Lock the handle item 1 into position over the ball in the hitch coupler Tighten the lock nut item 2 against the spring so that the hitch coupler is not loose on the ball Be sure hitch coupler handle is in locke...

Page 20: ... item 6 and a hair pin 3mm item 7 Install the snowblower lift system 4 2 1 5 3 7 6 2 4 3 1 1 2 3 16 max 40cm max IMPORTANT After adjusting the turnbuckles tighten firmly the nuts that secure the brackets on the vehicle s suspension arms Make sure to lock the nuts with the original locks Furthermore tighten firmly the turnbuckle assembly nuts that secure them to the subframe 2 In the event where th...

Page 21: ...d a hair pin item 5 Lift system Wire assembly 7 Connect wiring of snowblower 1 2 5 3 4 VERIFYING THE ASSEMBLY THE LENGTH OF THE SUBFRAME When the vehicle is advancing in a straight line make sure the wheels of the subframe do not come into contact with the wheels of the vehicle When the snowblower is raised to its maximum make sure the snowblower engine does not come into contact with the vehicle ...

Page 22: ...the snowblower s fan auger or the chute because this is the most frequent cause of accidents associated with snowblowers DANGER Never let the snowblower motor run without all guards in place LIFTING AND LOWERING THE SNOWBLOWER Use the winch control switch to raise and lower the snowblower IMPORTANT To extend the lifespan of the subframe immediately release the switch when the accessory hits the st...

Page 23: ... too much when transferring the weight of the snowblower CAUTION Make sure the subframe does not come into contact with the vehicle Adjusting the pulley assembly SKID SHOE ADJUSTMENT Level paved surface Adjust skid shoes to allow 3 16 to 1 4 or 5 mm to 7 mm clearance A between cutting edge and surface Uneven or gravel surface Adjust skid shoes to allow 1 2 to 5 8 or 13 mm to 16 mm clearance A betw...

Page 24: ...ays verify to provide adequate blocking before working underneath the snowblower SNOWBLOWER PULLEY REPLACEMENT OR ALIGNMENT Clean the parts before aligning or replacing the pulley Apply some Locktite 2760 on the key and the set screws Tighten firmly WARNING Do not attempt to clear clogged chute auger or fan of snow while the snowblower s engine is running Disengage snowblower Lower snowblower onto...

Page 25: ...HEAR BOLT REPLACEMENT IMPORTANT The shear bolts are to be considered a preventive measure and not an assured protection Operator vigilance is required Thoroughly inspect the areas where the snowblower is to be used and remove all foreign objects TO AVOID DAMAGE TO THE SNOWBLOWER Use only the original shear bolts 103999 item 1 for the fan and 104000 item 2 for the auger The use of any other shear b...

Page 26: ... the pin and hair pin 8 Reinstall the belt guard and secure it with three bolts and three spring washers 9 Make sure the electromagnetic clutch pulley does not rub on the belt guard Belt replacement BELT TENSION ADJUSTMENT If the belt becomes too stretched it is possible to the change the position of the spring on the tensioner Just move the carriage bolt item 1 the sleeve item 2 the flat washer i...

Page 27: ... the set screw and the center of the bearing around the shaft to soften the Loctite Loosen the set screws from the ball bearing 7 Remove all the bolts item 3 and nuts supporting the gear box it s support and augers 8 Remove the assembly the gear box its support fan the snowblower augers keeping the nylon bushings and the bearings 9 Replace the appropriate parts making sure to reassemble the parts ...

Page 28: ...e pulley 5 Unhook the turnbuckles from the front of the vehicle Tip loosen one of the turnbuckles in order to keep the adjustment and the hitch from the rear of the vehicle 6 Remove the vehicle STORAGE 1 Clean the snowblower and subframe thoroughly 2 Paint all the parts wear the paint has worn out 3 List the parts that will be needed to be replaced next season 4 Follow the instructions in the lubr...

Page 29: ...oner spring or replace spring if stretched Belt shows premature wear Not the original belts Always use the original belts Worn belt Belt may be worn causing a slack Inspect the belt Replace if required Not the original shear bolts Always replace the shear bolts with an original bolt Imperfections in the pulleys Verify if the pulleys are damaged Verify that the pulleys are smooth without rust spots...

Page 30: ...rozen motor or chute Slap the chute or wiggle from side to side Defective control box or broken wire harness Replace control box or wire harness Loose connectors or oxidation on connectors or motor Retighten or clean connectors Or replace connector part 106201 Electric clutch slips Insufficient electrical current Recharge vehicle s battery Electrical current is cut off Replace damaged wiring Clutc...

Page 31: ...29 PARTS BREAKDOWN 48 SNOWBLOWER 700580 1 SM ...

Page 32: ... 14 Rotation bushing Coussinet de rotation 4 103946 15 Shear bolt N I L N auger pkg 10 Boulon de séc É G N vis pqt 10 2 104000 16 Bearing with set screw Roulement à billes avec vis à pression 3 102755 17 Shear bolt N I L N fan pkg 10 Boulon de séc É G N éven pqt 10 1 103999 18 V pulley with set screw Poulie en V avec vis pression 1 105423 19 Flangette Flangette 2 102680 20 Cutting edge 48 Racloir ...

Page 33: ... 1 O L 48 Socket Head Cap Screw M5 x 0 80 x 10 Vis six PC tête ronde M5 x 0 80 x 10 2 O L 49 Flange nut 5 16 n c Écrou à bride 5 16 n c 8 O L 50 Flange nut 3 8 n c Écrou à bride 3 8 n c 4 O L 51 Nylon insert lock nut 3 8 n f Écrou garniture de nylon 3 8 n f 1 O L 52 Nylon Insert lock Nut 1 4 n c Écrou à garniture de nylon 1 4 n c 4 O L 53 Nylon Insert lock Nut 5 16 n c GR5 Écrou à garniture de nyl...

Page 34: ...32 PARTS BREAKDOWN 54 SNOWBLOWER 700582 1 SM ...

Page 35: ... 14 Rotation bushing Coussinet de rotation 4 103946 15 Shear bolt N I L N auger pkg 10 Boulon de séc É G N vis pqt 10 2 104000 16 Bearing with set screw Roulement à billes avec vis à pression 3 102755 17 Shear bolt N I L N fan pkg 10 Boulon de séc É G N éven pqt 10 1 103999 18 V pulley with set screw Poulie en V avec vis pression 1 105423 19 Flangette Flangette 2 102680 20 Cutting edge 54 Racloir ...

Page 36: ... 1 O L 48 Socket Head Cap Screw M5 x 0 80 x 10 Vis six PC tête ronde M5 x 0 80 x 10 2 O L 49 Flange nut 5 16 n c Écrou à bride 5 16 n c 8 O L 50 Flange nut 3 8 n c Écrou à bride 3 8 n c 4 O L 51 Nylon insert lock nut 3 8 n f Écrou garniture de nylon 3 8 n f 1 O L 52 Nylon Insert lock Nut 1 4 n c Écrou à garniture de nylon 1 4 n c 4 O L 53 Nylon Insert lock Nut 5 16 n c GR5 Écrou à garniture de nyl...

Page 37: ...35 PARTS BREAKDOWN CHUTE ...

Page 38: ...ion 1 103943 16 Hand guard Fourche protectrice 1 102012 17 Protective plate Plaque protectrice 1 105404 18 Gasket Joint d étanchéité 2 106570 19 Hex bolt 1 4 n c x 3 4 GR5 Boulon hex 1 4 n c x 3 4 GR5 4 O L 20 Hex bolt 1 4 n c x 1 GR5 Boulon hex 1 4 n c x 1 GR5 4 O L 21 Hex bolt 1 4 n c x 1 3 4 GR5 Boulon hex 1 4 n c x 1 3 4 GR5 6 O L 22 Carriage bolt 1 4 n c x 1 GR5 Boulon à carrosserie 1 4 n c x...

Page 39: ...37 PARTS BREAKDOWN SUBFRAME ...

Page 40: ...Clevis Pqé Z 4 102343 15 Turnbuckle Tendeur 2 104634 16 Bracket Fixation 2 104632 17 Bracket Fixation 2 105194 18 Lift strap Sangle de relevage 2 103613 19 Hair pin 3mm Goupille à ressort 3mm 4 102617 20 Hair pin 4mm Goupille à ressort 4mm 1 102054 21 Pin Goupille 2 104961 22 Pin Goupille 1 104999 23 Pin Goupille 1 104759 24 Pulley assembly Poulie assemblée 1 106140 25 Hex bolt 5 16 n c x 1 GR5 Bo...

Page 41: ...39 PARTS BREAKDOWN 48 OU 54 VERSATILE PLUS SNOWBLOWER WITH 14HP KOHLER ENGINE ...

Page 42: ...Boulon hex 1 4 n c x 1 1 2 GR5 2 O L 16 Hex bolt 5 16 n c x 1 2 GR5 Boulon hex 5 16 n c x 1 2 GR5 2 O L 17 Hex bolt 5 16 n f x 3 4 GR5 Boulon hex 5 16 n f x 3 4 GR5 4 O L 18 Hex bolt 3 8 n c x 2 GR5 Boulon hex 3 8 n c x 2 GR5 4 O L 19 Flange nut 1 4 n c Écrou à bride 1 4 n c 2 O L 20 Flange nut 5 16 n c Écrou à bride 5 16 n c 2 O L 20 Nylon Insert lock Nut 3 8 n c Écrou à garniture de nylon 3 8 n ...

Page 43: ...41 PARTS BREAKDOWN 48 OU 54 VERSATILE PLUS SNOWBLOWER WITH 20HP HONDA ENGINE ...

Page 44: ...sembly Fil assemblé 1 104017 15 Wire assembly Fil assemblé 1 104018 16 Wire Assembly Fil Assemblé 1 106548 17 Wire Assembly Fil assemblé 1 106558 18 Hex bolt 1 4 n c x 1 2 GR5 Boulon hex 1 4 n c x 1 2 GR5 5 O L 19 Hex bolt 1 4 n c x 1 GR5 Boulon hex 1 4 n c x 1 GR5 2 O L 20 Hex bolt 1 4 n c x 1 1 2 GR5 Boulon hex 1 4 n c x 1 1 2 GR5 2 O L 21 Hex bolt 5 16 n f x 3 4 GR5 Boulon hex 5 16 n f x 3 4 GR...

Page 45: ...y Qté Part Pièce 31 Lock washer 1 4 Rondelle de blocage 1 4 4 O L 32 Machine screw Pan head no 8 x 32 x 5 8 Vis mécanique à tête Pan no 8 x 32 x 5 8 4 O L 33 Tie wrap 8 Attache de nylon 8 11 O L 34 Specifications decal Décalque spécifications 1 REF 35 Serial number Numéro de série 1 REF 36 Made in Canada decal Décalque Fabriqué au Canada 1 REF ...

Page 46: ...44 PARTS BREAKDOWN 48 OR 54 VERSATILE PLUS SNOWBLOWER WITH 23HP KOHLER ENGINE ...

Page 47: ...emblé 1 104018 15 Wire Assembly Fil Assemblé 1 106548 16 Wire Assembly Fil assemblé 1 106558 17 Engine 23 Hp Kohler Moteur 23 CV Kohler 1 REF 18 Hex bolt 1 4 n c x 1 2 GR5 Boulon hex 1 4 n c x 1 2 GR5 5 O L 19 Hex bolt 1 4 n c x 1 1 2 GR5 Boulon hex 1 4 n c x 1 1 2 GR5 2 O L 20 Hex bolt 5 16 n f x 3 4 GR5 Boulon hex 5 16 n f x 3 4 GR5 4 O L 21 Hex bolt 3 8 n c x 2 GR5 Boulon hex 3 8 n c x 2 GR5 4 ...

Page 48: ...chine screw Pan head no 8 x 32 x 5 8 Vis mécanique à tête Pan no 8 x 32 x 5 8 4 O L 32 Machine screw Pan head no 10 x 32 x 1 1 2 Vis mécanique tête pan no 10 x 32 x 1 1 2 2 O L 33 Tie wrap 8 Attache de nylon 8 12 O L 34 Specifications decal Décalque spécifications 1 REF 35 Serial number Numéro de série 1 REF 36 Made in Canada decal Décalque Fabriqué au Canada 1 REF ...

Page 49: ...47 PARTS BREAKDOWN 54 PRESTIGE SNOWBLOWER 700360 10 ...

Page 50: ...mmutateur de sécurité ass é 1 104014 13 Ignition switch Commutateur d ignition 1 104015 14 P T O switch Commutateur de p d f 1 104016 15 Switch Commutateur 2 103381 16 Rubber boot Capuchon de caoutchouc 2 103379 17 Throttle control Contrôle de l accélérateur 1 106603 18 Choke control Contrôle de l étrangleur 1 106604 19 Shim Cale 1 104013 20 Wire Assembly Fil Assemblé 1 106548 21 Wire Assembly Fil...

Page 51: ...asher 1 4 hole Rondelle plate 1 4 trou 2 O L 37 Flat washer 5 16 hole Rondelle plate 5 16 trou 3 O L 38 Flat washer 7 16 hole Rondelle plate 7 16 trou 8 O L 39 Lock washer 1 4 Rondelle de blocage 1 4 3 O L 40 Machine screw T H 1 4 n c x 1 2 Vis mécanique T H 1 4 n c x 1 2 6 O L 41 Machine screw Pan head no 10 x 32 x 1 1 2 Vis mécanique tête pan no 10 x 32 x 1 1 2 2 O L 42 Pop rivet 3 16 no AD 66BS...

Page 52: ...50 PARTS BREAKDOWN EXPLOSIVE VIEW ...

Page 53: ... 106563 5 Hook it cable ties Attache câble auto grippante 1 104408 PARTS LIST 106564 Control box assembly Boîte de contrôle assemblée Ref Réf English description Description française Qty Qté Part Pièce 6 Emergency switch Interrupteur d urgence 1 105726 7 Joystick 4 positions Levier de commande 4 positions 1 106160 8 Rubber boot Capuchon de caoutchouc 2 106129 9 Switch Commutateur 2 106182 10 Swit...

Page 54: ...4 298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD Size Screw Grade No Pitch mm Foot Pounds Newton Meters Pitch mm Foot Pounds Newton Meters M6 4T 1 00 3 6 5 8 4 9 7 9 7T 5 8 9 4 7 9 ...

Page 55: ...ibility for night time use 700461 EXTENSION AND SIDE WIDENING ANGLES KIT Widens the snowblower to 60 700462 GAS TANK KIT Handy for easy re fuelling 700473 EXTENSION Adds 8 to the height of the snowblower REQUIRES 700260 700448 60 ROTARY BROOM For ATV or UV SUBFRAME EXTENSION 700485 For bigger vehicle 700524 SUPPORT FOR BATTERY BATTERY NOT INCLUDED For ATV or UV ...

Page 56: ...54 WHEN PERFORMANCE DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limitée 92 Fortin North Adstock Quebec Canada G0N 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINALNOTICE BY ...

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Berco Prestige 54'' 700360-10, Owner'S Manual

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