Bentone BF 1 KS Installation And Maintenance Instruction Download | Manualshive

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Bentone

165 205 56-2

5. Electric equipment

5.1

Safety system

The safety system (safety switch for hatches, doors, water level, pressure,

temperature and other safety devices) must be installed in the safety circuit

in accordance with current regulations for the system.

The cables of the safety system must be separated so that the outgoing

signal is not placed in the same cable as the incoming signal.

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Summary of Contents for BF 1 KS

Page 1: ...Providing sustainable energy solutions worldwide 178 185 35 4 P93783 2022 10 14 Installation and maintenance instruction BF 1 KS KSV LMO14 113C2E AS47CK Translation of the original instructions ...

Page 2: ...oaded at www bentone com ecodesign da 1 Manualer på andre sprog 2 www bentone com download eller scan QR koden 3 Indtast brænderens artikelnummer der findes på typeskiltet se billede og vælg dit sprog Detaljerede oplysninger om ecodesign kan downloades på www bentone com ecodesign fr 1 Manuels dans d autres langues 2 www bentone com download ou scannez le code QR 3 Saisir le numéro d article du br...

Page 3: ...ing air quantity 15 4 5 Inlet cone air adjustment 15 4 6 Air intake rotation 16 4 7 Air duct 16 5 Electric equipment 17 5 1 Safety system 17 5 2 Wiring diagram 18 5 3 Function LMO14 24 19 5 4 Colour codes LMO14 24 20 5 5 Fault codes LMO14 24 20 6 Pump 21 6 1 SUNTEC AS 21 7 Preheater 27 7 1 Function FPHE 5 27 7 2 Function FPHE 5 LE 27 8 Service 28 8 1 Burner Service Schedule Oil 28 8 2 Component re...

Page 4: ...only be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to lift larger packages The products must be transported stored on a level surface in a dry environment max 80 relative humidity no condensation Temperature 20 to 60 C installation The burner must be in...

Page 5: ...there is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical installation has been correctly performed flue gas ducts and combustion air ducts are not blocked all actuators and control and safety devices are in working order and correctly set If the boiler is equip...

Page 6: ...LMO24 255 or LMO44 255 control unit must be used Fuels Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensions BF 1 KS KSV ø89 172 B 190 226 278 145 Length of flame tube Protrusion from flange measurement B Flange 1 Flange 2 147 130 114 224 207 191 Flange 2 10 3 25 130 150 ø89 7 Flange 1 125 150 ø90 5 10 3 2 1 1 Dimensions flanges ...

Page 7: ... the burner s air intake to the air duct that opens into an appropriate location Installation must be done so it does not prevent air supply to the burner BF 1 Main supply 1 230V 1 1 1 1 7A 50 60Hz IP20 Max fuse rating 8A Elmin preheater included 0 88A 193W Elmax preheater included 1 07A 235W Elmin preheater excluded 0 66A 137W Elmax preheater excluded 0 67A 139W PSB 0 NOX class 4 NOX GCV preheate...

Page 8: ...sure 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 22 0 35 40 45 50 55 60 65 70 75 80 85 90 160302 781 2 kW Air settings Nozzle assembly Scale Burner output 0 5 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 30 35 40 45 50 55 60 65 70 75 80 85 90 95 mbar kW 3 0 7 6 kg h 35 90 kW 160303 296 2 5 Basic settings ...

Page 9: ... 00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67 55 4 84 57 5 01 59 1 20 3 99 47 4 24 50 4 47 53 4 68 55 4 89 58 5 09 60 5 29 63 5 47 65 1 25 4 16 49 4 40 52 4 65 55 4 88 58 5 10 60 5 30 63 5 51 65 5 70 68 1 35 4 49 53 4 76 56 5 02 59 5 27 62 5 50 65 5 73 68 5 95 70 6 15 73 1 50 4 98 59 5 29 63 5 58 66 5 85 69 6 11 72 6 36 75 6 6...

Page 10: ...10 Bentone 2 7 Components 1 2 3 4 5 6 7 10 9 8 16 5 3 6 7 17 18 19 20 21 22 23 24 ...

Page 11: ... X1 see Wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15 Nozzle assembly adjustment 16 Cover plate 17 Flame tube 18 Grid 19 Solenoid valve 20 Oil pump 21 Air regulator 22 Air intake 23 Air flow indicator 24 Fan housing rear 1 2 11 12 10 13 5 15 14 ...

Page 12: ... filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eurostecker only on 2 stage burners these often fit directly to the burner Otherwise use the connectors supplied The operating thermostat the max thermostat and the inspection hatch where fitted interlo...

Page 13: ...line If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to Pump Instructions 4 When installing oil hoses check that the supply and return hoses are connected to the correct connections on the oil pump The hoses must be run so that they are not bent or tensioned 5...

Page 14: ...or 59 kW according to basic setting diagram see Technical data Air setting 20 0 Insert setting 14 0 BF 1 KSV 76 24 Burner output 59 kW Output increase for burners with preheater 59 x 1 06 62 5 kW Estimated nozzle output 62 5 11 86 5 27 kg h Calorfic value Fuel oil 11 86 kWh kg This provides the following nozzle according to the nozzle table see Technical data Nozzle 1 35 Gph Pump pressure 11 0 bar...

Page 15: ...with an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as flame tube position 4 4 Method of adjusting air quantity Setting the air regulator is dependent on how the screw with which air regulation is adjusted is installed If the air intake is installed underneath as shown in illustration Ι turning the screw clockwise will re...

Page 16: ...and the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat The position which provides best airflow is with the air intake pointing downwards 4 7 Air duct A hose connection air duct is available in three different dimensions 48 68 and 78 mm outer diameter D The air...

Page 17: ... hatches doors water level pressure temperature and other safety devices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system must be separated so that the outgoing signal is not placed in the same cable as the incoming signal ...

Page 18: ...18 Bentone Bn Brown Bu Blue Gn Ye Ground Yellow Bk Black Gy Grey 5 2 Wiring diagram E106282 Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4 ...

Page 19: ... main switch or the thermostat a new start takes place when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset button and the burner re starts 5 2 1 List of components A1 Oil burner control U2 UV cell QRC E1 Preheater S3 Control thermostat E2 Burner without preheater S4 Temperature limiter F1 Fuse max 10 A S7 Mai...

Page 20: ...lem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light during start 7 flashes 3 x Losses of flame during operation 8 flashes Time out for preheater 10 flashes Incorrect wiring internal fault or simultaneous occurrence of two faults In order for this fault cod...

Page 21: ...l temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Technical data AS67C One or two pipe system Viscosity range 1 12 mm2 s Pressure range 10 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C 165 105 20 2 ...

Page 22: ...en the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open the valve will be built up very rapidly which gives a very sharp cut on function Cut off When the burner stops the solenoid opens the by pass at the same moment which drains all the oil down to the re...

Page 23: ...138 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 144 150 21 57 124 150 16 56 141 150 11 41 105 150 31 81 150 150 26 69 148 150 19 66 150 150 13 48 122 150 36 94 150 150 31 81 150 150 22 75 150 150 16 55 139 150 42 108 150 150 35 92 150 150 d mm 35 45...

Page 24: ...alculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the pipe system In addition to drawn copper piping a pipe system usually comprises 4 elbows a non return valve a cut off valve and an external oil filter The sum of these individual resi stances is so i...

Page 25: ...ting the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 6 1 2 Check oil line seals When the burner has been installed and put into operation the tightness of the various coupling elements should be checked A in case of leakage retighten the coupling elements When servicing replacing components that affect ...

Page 26: ...ect hoses oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electrical cables 7 Test run and check seals Components Oil pump 1 Pressure regulator 2 Shaft seal kit lip seal protective cone 3 By pass plug 4 G 1 4 gasket 5 G 1 4 steel plug 1 pipe system 6 Filter 7 Cove...

Page 27: ...e preheater thermostat may open owing to the PTC element s inability to maintain oil temperature In this case it is important to use oil burner controls with a preheater holding circuit 7 2 1 LE valve FPHE 5 LE has an integrated shut off valve which prevents oil drips at start and stop When a normal preheater is used before start the oil expands and a small quantity of oil flows out of the nozzle ...

Page 28: ... 3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cleaning imbalance Oil filter Once a year 3 000 h replacement Oil valve Tightness check once a year Replace if leakage detected The burner and its components must be recycled according to applicable re...

Page 29: ... the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Turn the screw into the front piece until there is a gap of approx 5 mm between the metal and the screw head 5 Suspend the fan housing by the fan housing service attachment on the screw used for joining the front piece to the fan housing with the motor upwards as shown in the illustratio...

Page 30: ... test must be carried out following installation 8 4 Combustion device 1 Disconnect the main power and shut off the fuel supply 2 Service position 1 can be used 3 Carry out a visual inspection of the combustion assembly and check the various parts for defects 4 Undo and remove the brake plate and the electrode package from the oil pipe Clean the brake plate as necessary 5 Screw off the nozzle 6 In...

Page 31: ...e oil pump in the burner Tighten the screws and attach the connecting pipe G It is important that the splines engage the pump coupling correctly 8 Connect the oil hoses For conversions from one and two pipe systems refer to the Pump instructions 9 Switch on the main power and open the fuel supply 10 Start burner purge pump adjust to correct pressure and check adjust combustion When servicing repla...

Page 32: ...the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end of the motor and pump 11 Bolt the motor flange and fan housing together Tighten the screws diagonally and do not tighten hard one at a time This is in order to ensure the fan housing and the motor fl...

Page 33: ...visual condition of the various air regulator components Clean and replace components as necessary 10 Re assemble the burner Be especially careful when installing the inlet cone install it in the same position it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove and is not damaged when the air intake is fitted 12 ...

Page 34: ...nlet cone retaining screw make note of the inlet cone position 8 Remove the inlet cone from the fan housing 9 Clean the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan and fan housing 10 Install the fan wheel tighten the retaining screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 11 Re assem...

Page 35: ...tion toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end of the motor and pump 11 Screw the motor flange and the fan housing together Tighten the screws diagonally and do not tighten hard one at a time This is in order t...

Page 36: ...mbustion 8 10 2 Replacement of individual electrical components 1 Disconnect the main power and shut off the fuel supply 2 Service position 2 can be used 3 Remove the oil burner control 4 Disconnect the wires to the components that are to be replaced 5 Insert the new wires 6 Install the oil burner control 7 Assemble the fan housing and burner front piece 8 Switch on the main power and open the fue...

Page 37: ...es not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Boiler thermostat has not reset Adjust thermostat Preheater does not get up to temperature Check preheater function Reset the overheating protection Investigate the cause of its deploying Remedy fault ...

Page 38: ...eck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate Adjust the burner Preheater temperature too low Check preheater function New oil type Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are ...

Page 39: ... Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil that has worn the pump out prematurely Replace pump and install self cleaning filter in the oil system Blocked pump filter Check clean pump filter ...

Page 40: ...ed 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke number CO2 O2 NOx CO Flue gas temp C Setting brake disc Setting Air damper Pump pressure bar Nozzle ...

Page 41: ... References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K Automatic forced draught burners for liquid fuels Manufacturer 171 905 28 5 2022 10 10 Additional information can be downloaded at www bentone com Ljungby 2022 10 10 Joachim Hultqvist Ola Karlsson T...

Page 42: ...egulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the requirements of Annex J K Automatic forced draught burners for liquid fuels Manufacturer 171 905 28 5 2022 10 10 Additional information can be downloaded at www bentone com Enertech AB Näsvägen 8 SE 341 34 ...

Page 43: ......

Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com ...

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