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Bentone  BF1  

General

!

When servicing or replacing components that affect combustion, analyses and soot tests must be carried 

out on the installation.

1

fi g 1

4

!

Do not forget thread 
sealer between the 
pump and the elbow. 
(t.ex Loctite 5188, 
5400)

5.1.4   Replacing the oil pump

1. 

Break the main current and disconnect the Euro plug from the burner.

2. 

Disconnect the electrical plug from the oil valve (1).

3. 

Detach the oil hoses from the pump.

4. 

Detach the solenoid valve housing from the valve (2). Remove the 

entire solenoid valve housing.

5. 

Disconnect the oil connection pipes from the solenoid valve (3).

6. 

Loosen the screws (4) and pull out the oil pump and solenoid valve as 

one assembly.

7. 

Turn the valve forward and detach it from the pump.

8. 

Reassemble in reverse order.

2

3

Summary of Contents for BF 1 FUV RME

Page 1: ...Providing sustainable energy solutions worldwide Original translation of Installation and maintenance instruction 178 152 35 1 2019 10 24 Installation and maintenance instruction BF 1 FUV RME...

Page 2: ...24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and select...

Page 3: ...Air intake rotation ________________________________________17 4 1 8 Air duct ______________________________________________________17 5 Burner servicing______________________________________________...

Page 4: ...x 80 relative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimu...

Page 5: ...ch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and prote...

Page 6: ...If the burner is replacing an existing burner ensure that the oil filter is changed to a filter designed for FAME B 100 RME Installation may only be performed by qualified personnel Care should be tak...

Page 7: ...change 3000 h Change Oil hose 1 year change Nozzle 2 year change 3000h Change Electrods 2 Year Change cleaning 3000h Change cleaning Brake plate 2 Year Change cleaning 3000h Change cleaning Motor 2 ye...

Page 8: ...in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 1 Dimensions flanges Flange 2 10 3 25 130 150 89 7 Flange 1 125 150 90 5 10 3 Type Motor C...

Page 9: ...re mbar 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 20 0 22 0 15 20 25 30 35 40 45 50 55 Burner output kW Scale Air settings Nozzle assembly Scale value applies to 0 mbar furnace pressure 2 1 Model B...

Page 10: ...23 26 2 16 26 2 29 27 2 42 29 2 54 30 2 65 31 2 75 33 2 86 34 2 96 35 0 75 2 46 29 2 49 29 2 65 31 2 79 33 2 93 35 3 08 36 3 18 38 3 30 39 3 42 40 0 85 2 77 32 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41...

Page 11: ...screw 6 Oil burner control 7 Electrical contact X3 refer to wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15...

Page 12: ...12 Bentone BF1 General 2 11 12 1 10 5 15 24 22 21 23 13 3 17 14 19 20...

Page 13: ...filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eur...

Page 14: ...pply line If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to...

Page 15: ...U 63 16 FUV 63 16 Burner output 30 kW Because of preheater output is adjusted upward for choice of nozzle according to table Estimated nozzle output 30 x 1 06 31 8 kW 31 8 11 86 2 68 kg h Choice of no...

Page 16: ...ulator with an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as blast tube position 4 1 5 Method of adjusting air quantity Se...

Page 17: ...intake and the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat...

Page 18: ...ve the fan housing from the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Suspend the fan housing by the fan housing attachment point for j...

Page 19: ...illustration to the left 5 1 2 Combustion assembly service 1 Switch off the power at the main switch and disconnect the Eurostecker from the burner 2 If so desired service position 1 may be used 3 Car...

Page 20: ...age 4 Disconnect the preheater cable from the preheater 5 Screw off the nozzle 6 Undo the nut that connects the oil pipe to the preheater 7 Install the new preheater Check the condition of the O ring...

Page 21: ...he main current and disconnect the Euro plug from the burner 2 Disconnect the electrical plug from the oil valve 1 3 Detach the oil hoses from the pump 4 Detach the solenoid valve housing from the val...

Page 22: ...Install the fan wheel on the new motor tighten the locking screw The fan wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the moto...

Page 23: ...hen installing the inlet cone install it in the same position it had at removal 11 Fit the O ring in the groove between the fan housing and inlet cone Ensure that it is properly located in the groove...

Page 24: ...the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning of the fan and fan housing 10 Install the fan wheel tighten the retaining screw The fan wheel must be installed in t...

Page 25: ...n wheel must be installed in the bottom position toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that...

Page 26: ...Screw the electrical box in place 9 Connect the motor wiring 10 Assemble the fan housing and burner front piece 11 Connect the Eurostecker and switch on the power at the main switch 12 Start the burn...

Page 27: ...ty range 2 0 75 0 mm2 s cSt Pressure range 7 14 bar Oil temperature max 60 C 6 1 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 8 3 Manometer connection G 1 8 4 Filter 5 Suct...

Page 28: ...e Replace the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 3 2 4 7 8 5 1 9 6 6 1 4 One pipe system Conversion to one pipe system Remove the ret...

Page 29: ...a one pipe installation back to the suction connection in the gear wheel pump Two pipe system When the solenoid valve is not activated the return plug channel between the pressure side and the return...

Page 30: ...l flow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a no...

Page 31: ...er thermostat closes and the burner receives the start signal During operations the PTC element compensates its output so that the temperature does not become too high If the oil temperature is low an...

Page 32: ...move the existing component 4 Install the new component using the same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the n...

Page 33: ...33 Bentone BF1 General A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1 9 Electrical equipment LMO1 2 4 9 1 Wiring diagram...

Page 34: ...the pre heating period begins This continues until the operating temperature is reached and the preheater thermostat closes The burner motor starts ignition sparks initiated and pre ventilation contin...

Page 35: ...od 10 s 5 s 5 s Re connection after release 1 s 1 s 1 s Reaction time flame extinction 1 s 1 s 1 s Ambient temperature 5 60 C 5 60 C 20 60 C Min current with flame 45 A dc 45 A dc 45 A dc Max current...

Page 36: ...has caused the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flas...

Page 37: ...r ambient light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not...

Page 38: ...draught Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical para meters are within the limits for which the burner is design...

Page 39: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke n...

Page 40: ...requiredtemperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact...

Page 41: ...13 DECLARATION OF CONFORMITY...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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