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Bentone 560000256601, Installation And Maintenance Instruction

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Bentone 560000256601 Installation And Maintenance Instruction Download Page 9

9

 

Bentone 

2.2  Working field B 45 A2.2

2.3  Electric Specification

Burner correspond to IP 20

Type

Motor

Complete 

burner

Sound

B 45

450W 230V 

50/60Hz 10µF

230V 4,63 A 50Hz

84 dBA ± 0,5 dBA

Max operating current, see data plate.

-1,0

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

9,0

50

100

150

200

250

300

350

400

450

500

550

mbar

kW

8.6-45.5 kg/h
102-540 kW

160303-146-3

Summary of Contents for 560000256601

Page 1: ...Providing sustainable energy solutions worldwide CR00349 178 134 56 5 2021 08 04 Installation and maintenance instruction B 45 A2 2 RME LMO24 255C2E DV 67C Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...__________ 21 4 10 Setting values for nozzle and air damper_____________ 22 5 Burner servicing ____________________________________ 23 5 1 Servicing the combustion assembly ________________ 23 5 2 Ser...

Page 4: ...ture 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and maximum power All components must be ins...

Page 5: ...e level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection devices Fire extinguisher with Class BE recommended Modifying the design...

Page 6: ...e burner must be used and then in combination with a suitable oil filter designed for FAME B 100 RME and installed before the burner s oil pump The tank should be cleaned and the water should be check...

Page 7: ...0 h Motor Twice a year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel Twice a year Replace if need for cleaning imbalance 3 000 h Replace if ne...

Page 8: ...nded for Light oil B10 heating oil biofuel blend FAME B 100 RME as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 Dimensions B 45...

Page 9: ...spond to IP 20 Type Motor Complete burner Sound B 45 450W 230V 50 60Hz 10 F 230V 4 63 A 50Hz 84 dBA 0 5 dBA Max operating current see data plate 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 50 100 150...

Page 10: ...t to a certain scattering angle or a specific distribution pattern It should be noted that the scattering angle and distribution pattern changes with pump pressure d1 d 2 d 3 NB It is important that t...

Page 11: ...6 195 5 00 18 62 220 190 19 52 231 199 20 39 242 208 21 22 252 216 5 50 20 48 243 209 21 47 255 219 22 43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20...

Page 12: ...84 259 223 5 00 22 03 261 225 22 79 270 232 23 55 279 240 24 27 288 247 5 50 24 23 287 247 25 07 297 256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297 6 50...

Page 13: ...4 Gejder 5 Damper motor 6 Electric box 7 Ignition transformer 8 Switch I 0 9 Indicator lamp Stage 1 10 Switch I II 11 Indicator lamp Stage 2 12 Valve Stage 1 13 Valve Stage 2 14 Fan wheel 15 Nozzle 1...

Page 14: ...14 Bentone 17 18 15 14 13 12 19 19 13 12 16...

Page 15: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 16: ...16 Bentone 4 Installation 4 1 Handling and lifting instruktion The lifting aid are available as spare parts...

Page 17: ...eaning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium...

Page 18: ...boiler door to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using with the nut nuts 11 Connect the oil pipes to the pump refer to the chapter servicing of burn...

Page 19: ...il distribution systems without transport pump 1 Oil filter 3 1 2 1 Transport oil pump Transportoljepump 4 7 2 Proposed pipe routing for oil distribution systems with transport pump 1 Transport oil fi...

Page 20: ...ir dampers and does not normally need to be changed Low load Set control switch for load position to position II high load Turn orange cam disc to 0 to reduce airflow and to 90 to increase airflow Ret...

Page 21: ...and the fuel used at the time Basic settings The setting value for 400 kW in accordance with basic setting tables For the correct procedure when implementing settings see below Nozzle assembly contro...

Page 22: ...n be set in accordance with the diagram See under Basic settings Note that it is simply a matter of a basic setting that should be adjusted retrospectively once the burner has started A flue gas analy...

Page 23: ...and secure with the nut G 10 Open the boiler spectacle flange to access the burner pipe 11 Remove and clean the burner pipe Turn anticlockwise 12 Install the burner pipe make sure you install the dra...

Page 24: ...t the air damper 7 Clean the air damper O and the intake Lubricate damper shaft and bushing and control arm if applicable 8 Refit the air damper 9 Install the damper motor with mounting plate and cont...

Page 25: ...and then disconnect them 3 Remove the damper motor as described in the section on servicing the air damper 4 Loosen R the control arm from the motor shaft 5 Remove the damper motor from the mounting...

Page 26: ...test run and check combustion 2 5 4 1 Replacing the drive shaft Removal and installation 1 Make sure the power to the burner is switched off 2 Detach the electrical panel 3 Disconnect the motor s ele...

Page 27: ...J It is important that the pump shaft splines align correctly in the pump coupling 6 Connect hoses connection pipes and electrical cables 7 Turn on the mains power 8 Bleed the pump start the burner an...

Page 28: ...solenoid valve is leaky 5 7 2 Burner with safety solenoid valve Seal check of safety solenoid valve Y1S Disconnect the power supply to the Y1S safety solenoid valve Provide power to solenoid valve Y1...

Page 29: ...ge 2 0 to 75 0 mm 2 s Pressure range 8 28 bar Oil temperature 0 to 90 C 6 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 4 or G 1 8 3 Manometer connection G 1 8 4 Filter 5 Su...

Page 30: ...ce the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 6 2 2 One pipe system Conversion to one pipe system Remove the return plug 8 plug the retur...

Page 31: ...stems the by pass plug A must be removed to give free flow back to the suction side via return line G with return port R closed If the pump is overloaded i e more oil is demanded than the gearwheel is...

Page 32: ...se theoretically calculated values where pipe dimensions and oil flow are adapted to prevent turbulent flows from occurring Turbulent flows can result in pressure losses and noise in the pipework A ty...

Page 33: ...e same wiring as the existing component or the specified alternative arrangement 5 Turn on the main power 6 Check the function of the new component 7 Start the burner Check combustion If the burner is...

Page 34: ...34 Bentone 165 205 70 A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1 8 Electrical Equipment 8 1 Wiring diagram LMO24 255...

Page 35: ...rmostat a new start takes place when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset button and the burner re s...

Page 36: ...flashes False light during start 7 flashes 3 x Losses of flame during operation 8 flashes Time out for preheater 10 flashes Incorrect wiring internal fault or simultaneous occurrence of two faults In...

Page 37: ...not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Boi...

Page 38: ...gnition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate...

Page 39: ...too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil that...

Page 40: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 41: ...mperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main sw...

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Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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